电工钢 ›› 2026, Vol. 8 ›› Issue (4): 34-38.

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热轧硅钢卷头部卷取压痕产生原因及避免措施

李振忠,郭立合,张凯翔,孙浩   

  1. 本钢北营轧钢厂,辽宁本溪117000
  • 出版日期:2026-08-25 发布日期:2026-08-25

Causes and preventive measures of coiling indentation at the head of hot-rolled silicon steel coils

LI Zhenzhong, GUO Lihe, ZHANG Kaixiang, SUN Hao   

  1. Benxi Iron and Steel Beiying Steel Rolling Plant, Benxi 117000, China
  • Online:2026-08-25 Published:2026-08-25

摘要: 热轧硅钢卷取过程易出现头部下表面“舌头印”压痕缺陷,多集中在头部2~8m区间,易造成表面质量降级甚至头部报废、成材率下降。结合热轧硅钢卷取工艺特点,系统剖析头部咬入缠绕、多层叠加挤压、应力固化全过程缺陷生成机理,从头部形态、设备参数、工艺制度、跟踪踏步控制四方面厘清主要诱因;从工艺优化、设备调整、智能控制及系统匹配维度提出成套防控措施。现场应用表明,优化后头部卷压痕缺陷发生率由18.3%降至2.1%,成材率提升1.6%,可为热轧硅钢卷取质量稳定控制提供工程参考。

关键词: 热轧硅钢;卷取压痕;舌头印;卷取工艺;助卷辊;智能控制

Abstract: Indentation defects (tongue marks) easily occur on the lower surface at the head during coiling of hot-rolled silicon steel coils, which are mostly distributed within 2~8m of the strip head, causing surface quality degradation, head scrapping and reduced yield. Combined with the coiling process characteristics of hot-rolled silicon steel, the formation mechanism of indentation was analyzed throughout the processes of head biting, multi-layer overlapping extrusion and stress solidification. The main inducing factors were clarified from strip head shape, equipment parameters, process system and roller stepping control. A complete set of prevention measures were proposed from process optimization, equipment adjustment, intelligent control and system matching. Field application shows that the defect rate decreases from 18.3% to 2.1% and the yield increases by 1.6% after optimization, which can provide engineering reference for stable coiling quality control of hot-rolled silicon steel.

Key words: hot-rolled silicon steel; coiling indentation; tongue mark; coiling process; wrapper roll; intelligent control