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Table of Content

05 October 2020, Volume 36 Issue 5
Development and prospect of Mg clean steel technology
2020, 36(5):  1-13. 
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Nonmetal inclusion control has always been an important subject in clean steel production. In recent years,the focus of Mg application in steel has changed from the traditional modification of inclusions to the microalloying. This paper reviews the research status of Mg application in steel at home and abroad,represents the advantages of Mg from several aspects,such as cleanliness control,oxide metallurgy,solidification microstructure refinement,slab crack control,etc. The possible development fields and directions of magnesium clean steel are also analyzed and prospected.

Numerical analysis of flow field based on the new desulfurization agitator of KR method
2020, 36(5):  14-20. 
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In order to improve desulfurization equipment and technology of hot water pretreatmentand improve the desulfurization efficiencya new type of agitator was formed through combining the advantages of agitator and spray gun with reference to the traditional KR desulfuration method. The flow field in the hot metal tank was analyzed by Fluent software and Eulerian model. The effects of different eccentricitystirring speed and ventilation flow of the agitator on the desulfurization effect were studied from the aspects of flow velocity and gas distribution. The results showed that the new agitator could enhance the flow fieldand the desulfurization gas ejected by the nozzle at the bottom of the agitator would make the desulfurization gas spread more widely and more evenly in the iron tank. When the new agitator had a stirring speed of 150 r/minventilation flow rate of 5.0 m3/h and eccentricity of 0.3the distribution and intensity of gas was the bestand the flow field had a large average velocitywhich was beneficial to the reaction of hot metal and desulfurization agent.

Optimization on bottom blowing process in converter steelmaking with semi-steel
2020, 36(5):  21-26. 
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To solve the problem of low bottom blowing effect and fast erosion of bottom tuyeres caused by high oxidability of slag during semisteel steelmaking in Pangang Group Xichang Vanadium & Steel Co.,Ltd.,measures such as application of new bottom blowing tuyeres,optimization of bottom tuyeres arrangement and optimization of thermalreplacement scheme were adopted. Bottom blowing effect during the converter campaign was improved. Industrial application indicated that after the optimization of bottom blowing process,mean thermalreplacement time was shorten by 95 min,average phosphor distribution ratio(LP)between steelslag during the whole converter campaign was improved from  78.0  to  92.5,mean TFe mass fraction in endpoint slag was reduced form 19.7 % to  18.6 %,and average carbonoxygen concentration product at endpoint was reduced from 0.002 8  to 0.002 3. Production efficiency of converter steelmaking was improved and cost of BOF blowing was reduced as well.

Process research on LF with steel scrap as the addition
2020, 36(5):  27-31. 
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Due to the slump of steel scrap price in domesticusing steel scrap as the raw material for converter smelting can greatly reduce the production costs. Combined with its own process featuresTianjin Tiangang United Special Steel Co.Ltd. fully used the arc heat source of LF furnace and the residual temperature of molten steel to melt steel scrap. According to the thorough research on the melting mechanismmelting and mixing time and inclusion analysis of steel scrap adding to LF refining furnacethe reasonable process of LF refining furnace with steel scrap as the addition was determinedthus the steel scrap ratio in steelmaking was improvedand the iron loss was reduced. Through production practicewhen LF refining furnaces were fed with steel scraps reaching 1.54t per furnace in June2019iron loss could be reduced to 10.56kg/t. By means of benefit accountingwhen a gap between the price of steep scraps used in LF refining and the sales price of actual steel billets reached more than 280yuan/tdistinct economic benefits could be produced. Furthermoreadding steel scraps during LF refining didn’t cause adverse effects to the quality of molten steelThe endpoint oxygen level met steel grade requirementsand showed remarkable effects.

Research and industrial practice of CO secondary combustion technology in AOD furnace
2020, 36(5):  32-36. 
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In the process of smelting stainless steel in AOD furnace,a large amount of alloy and slag lead to a large heat gap,which affects the smooth progress of “decarburization and chromium retention”. Xingtai Iron and Steel Co.,Ltd. adopts “DEP→AOD→LF→CCM” smelting process of stainless steel,high carbon content of molten iron can produce a large amount of CO gas,at the same time phase decarburization slag with high viscosity and melting point,the granular characteristics. CO gas can be quickly released from slag,spillage will not occur in the process of converting,which provide basic conditions for CO secondary combustion. The effective utilization of heat released by CO secondary combustion can provide certain heat for the blowing process. The industrial practice shows that,with the increase of lance position,the proportion of CO secondary combustion begins to increase gradually. In this working condition,compared with two types of lance heads,  the application effect of three hole gun is the best combining compensation of heat and the influence on furnace life. the proportion of CO secondary combustion reaches 20 %,the heat compensation is  about 150 ℃,the cost is reduced by about 40 yuan/t,the economic benefit is remarkable.
Numerical simulation of polymerization behavior of inclusion in the swirling flow tundish
2020, 36(5):  37-43. 
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The swirling flow tundish is the tundish that adds a swirl chamber in the injection zone. The gravity potential energy is converted into rotating kinetic energy when the molten steel flows into the tundish along the tangent direction from the bottom of the swirl chamber through the long nozzle. Inclusion follows the molten steel rotating in the swirling chamber and is more likely to collide and grow. The PBM model of the commercial software Fluent was used to simulate the behavior of inclusion colliding growth during the process of inclusion flowing into the tundish with molten steel. The simulation result showed that considering the collision and polymerization between inclusionsthe polymerization and growth of inclusion was obvious. The number density of inclusion was decreased and the average diameter of inclusion was increased. The same size parameter of the swirling flow tundish was compared with the non-swirling chamber tundish. The average diameter of non-swirling chamber tundish increased from 3.93μm to 4.25μm, increased by 8.12%. The average diameter of inclusion in swirling tundish increased from 3.93μm to 4.35μm, increased by 10.68%. Swirling flow tundish is more conducive to the collision growth of inclusion.
Effects of thermal boundary conditions on the solidification process of twinroll strip casting
2020, 36(5):  44-51. 
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The macro temperature field and microstructure in the twinroll strip casting are affected by the heat exchange of the cast roller and coating. In this paper,a physical model of the solidified shellcoatingcasting roller was established to study the effect of heat transfer coefficient (h1) between the solidified shell and the coating and the heat transfer coefficient (h2) between the coating and the casting roller on the solidification process. The results showed that the solidification of steel liquid conformed to the law of square root,the increase of h1 could effectively avoid the crack of the coating surface,accelerate the solidification of the steel liquid,and increase the mean grain area of the microstructure. The increase of h2 could prevent the coating from peeling,but it would increase the possibility of cracking in the coating surface,and at the same time,the average mean area of the microstructure would be increased.

Analysis and control of break out in the bloom continuous casting process
2020, 36(5):  52-57. 
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Aiming at the frequent break out accidents in the second cooling zone of continuous casting bloom of Q235KZ steel,the SEM,composition analysis,viscosity measurement,and simulation calculation were used for investigation. The results showed that longitudinal crack was found on the surface of bloom and the largesized slag existed near the shell of breakout. Besides,it was found that the thickness of solidified shell was unevenly distributed. In the exit of the copper mold,the thickness of the thinnest shell was 7.9 mm,while that of the thickest was 20.2 mm. The frequency of break out was significantly reduced by increasing the alkalinity of protective slag,reducing the heat transfer rate of slag film,optimizing water distribution in the secondary cooling zone.
Study on clogging mechanism of submerged entry nozzle for Tibearing ultralow carbon steel
2020, 36(5):  58-62. 
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A problem of nozzle clogging in submerged entry nozzle (SEN) used in the continuous casting process of Tibearing ultralow carbon steel was studied.Experimental analysis methods like XRF and SEMEDS were used to analyze the composition and phase of the nodule in the upper inner wall and inside the bottom of the SEN,and the precipitation conditions of the inclusions were calculated by using the Factsage thermodynamic calculation software.The results showed that the deposition in the upper inner wall of the nozzle was mainly Al2O3 inclusions and frozen steel,which were obvious stratified into different layers. And the blocking at the bottom of the nozzle was caused by the deposition from the upper inner wall and the accumulation of frozen steel.Thus,a model of “clogging-scouring-accumulating-blocking” was established to describe the process at the bottom of the nozzle.Al2O3
Research and practice of high efficiency operation of steel ladle in full slab continuous casting plant
2020, 36(5):  63-68. 
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If more ladles are put in for turnover,the waiting time for empty ladles will be longer,the energy consumption of steelmaking will increase,and the number of thermal vibration times of ladles will increase. Blindly reducing the turnover of ladle will lead to problems such as converter waiting for ladles and even the interruption of casting machine. Combined with the characteristics of equipment of Shouqin Metal Material Co.,Ltd.,the detailed parameter analysis was carried out based on the principle of furnacecaster matching and with the caster stable continuous casting as the core. The core cycle calculation method was used to calculate the reasonable turnover quantity of ladle and determine the turnover quantity of ladle when different casting machines were used in Shouqin. By strengthening the combination of casting machine casting schedule and ladle turnover plan,clarifying the standard operating time of each process,optimizing the process route,and strengthening ladle management,the number of ladle turnover was reduced from 13.5 to 12.
Effect of antioxidant in MgO-C brick on acid soluble aluminum in tire cord steel
2020, 36(5):  69-74. 
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In order to avoid the formation of brittle inclusions in tire cord steel, the measures that controlling the Al content of charge and alloy and making low basicity slag system in LF refining furnace were adoptedand the mass fraction of acid soluble aluminum (Als) in molten steel could be controlled at about 9×10-6. By optimizing the type and content of antioxidants in ladle magnesia carbon lining brick, reducing the metal Al powder from 1.61% to 0.15%, and replacing the rest by the same amount of Si powderw(Als) in molten steel reduced from 8.8×10-6 to 6.1×10-6, with a decrease of 30.7%. The average mass fraction of Al2O3 in typical composite inclusions in steel reduced to 8.6%, while the maximum was 23.8%. The inclusions could be controlled in the plastic zone of low melting point.

Volatilization behavior of typical steelmaking fluorine-containing slag system
2020, 36(5):  75-78. 
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Remelting electroslagcontinuous casting mold flux and secondary refining slag were taken as typical steelmaking slag systems. And the volatilization behaviors of each slag system were analyzed by thermogravimetric (TG) and mass spectrometry (MS). The results showed that the remelting electroslag volatilized violently above 1300℃,and the volatiles were mainly CaF2MgF2 with a small amount of SiF4 and AlF3. The continuous casting mold flux volatilization was divided into two stagesin the first stage (7501200) CaF2 reacts with Na2O and SiO2 to form NaF and SiF4, accompanied by the evaporation of a small amount of Na2O. The second stage (>1300) was mainly the CaF2 evaporation. For CaF2-CaO based refining slagthe evaporation of CaF2 was the most intense at the eutectic point (84%CaF2-16%CaO). This research has guiding significance for the composition and performance control of fluorine-containing slag and metallurgical environmental protection in the steelmaking process.

Study on evolution behavior of the quicklime reactivity under high temperature
2020, 36(5):  79-84. 
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The disintegration caused by f-CaO is one of the main obstacles to the utilization of steel slag. The f-CaO come from the incomplete dissolution of the quick lime and the decomposition of tricalcium silicate. In terms of the f-CaO derived from the undissolved limeit is necessary to strengthen the dissolution behavior of lime in the converter process. The lime reactivity plays a key role on its dissolution, and is closely related to its microstructure. The evolution behaviors of the reactivity and microstructure of quick lime under high temperature were investigated in this work. The lime samples were prepared in the laboratory, the microstructure was detected and analyzed by SEM, XRD and a mercury-injection instrument, and the reactivity was test according to YB/T 1052005 standard. The results showed that when temperature increased, the reactivity and porosity of the quick lime decreasedand the average diameter of pores increased. The CaO crystals grew gradually under the action of the grain boundary migration. The change of microstructure was closely related to the change trend of lime activity. On basic of the growth of CaO crystal and the decrease of the porosity, the lime activity decreasedwhich would obstacle the dissolution of quick lime during the steelmaking process and increase the content of f-CaO in the slag.