Steelmaking ›› 2026, Vol. 42 ›› Issue (4): 43-48.

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Study on the reaction mechanism of ultra-low carbon Fe-C alloys involving CO2

  

  • Online:2026-08-05 Published:2026-07-21

Abstract: As a high-carbon emitting sector, the steel industry accounts for approximately 7% of global CO2 emissions. Against the backdrop of the “dual carbon” goals, there is an urgent need to develop carbon reduction and CO2 resource utilization technologies to promote the industry's green transformation. Refining, as a critical stage in the steelmaking process, currently has limited application of CO2, particularly in studies of ultra-low-carbon Fe-C alloy systems under atmospheric pressure conditions. The reaction mechanism of CO2 in ultra-low-carbon Fe-C alloy melt was systematically studied using FactSage thermodynamic calculations and high-temperature thermal experiments, with a focus on analyzing the effects of CO2 injection flow rate, temperature, and injection duration on the evolution of carbon content in the melt. The results indicated that CO2 injection caused carbon enrichment in the melt, with the enrichment rate significantly increasing with higher flow rates and temperatures. When the CO2 flow rate increased from 40 mL/min to 80 mL/min, the enrichment rate rose from 0.001 81 %/min to 0.003 19 %/min, representing a 76% increase. After prolonged injection, the carbon mass fraction eventually stabilized at around 0.11% in the melt, reaching a dynamic equilibrium. This study provides theoretical basis and process parameter support for the industrial application of CO2 in the refining of ultra-low-carbon steel.

Key words: steelmaking, refining, CO2 resource utilization, decarbonization, thermodynamics