炼钢 ›› 2026, Vol. 42 ›› Issue (4): 93-104.

• 凝固与浇铸 • 上一篇    下一篇

稀土电渣重熔自耗电极浇铸过程数值模拟

刘朕宏1,2,贾  琪1,2,王豪杰1,2,王  强1,2   

  1. 1.武汉科技大学 耐火材料与冶金省部共建国家重点实验室,湖北 武汉 430081;
    2.武汉科技大学 钢铁冶金及资源利用省部共建教育部重点实验室,湖北 武汉 430081
  • 出版日期:2026-08-05 发布日期:2026-07-21

Numerical simulation of electroslag remelting consumable electrode casting process for rare earths

  • Online:2026-08-05 Published:2026-07-21

摘要: 为研究稀土电渣重熔后在钢锭中再分布情况,运用计算流体力学方法,对铸锭过程中稀土与钢液相互作用、传热规律及凝固偏析进行模拟。实现对铸锭中温度场、流场分布和凝固偏析的可视化,分析了关键参数对稀土分布影响。研究表明:浇铸温度由1 550 ℃升至1 650 ℃时,钢锭各部分稀土偏析均有不同程度减少,其中上部中心质量分数0.075%偏析区的水平半径缩减约0.01 m;钢液入口流速由11.66 t/min增至13.60 t/min时,中心偏析均明显减少,其中顶部质量分数大于0.06%偏析区的水平覆盖范围缩小约0.02 m;稀土添加质量分数由0.048%至0.08%时,顶部偏析区的水平半径扩宽约0.15 m。

关键词: 电渣重熔, 稀土, 凝固偏析, 数值模拟, 温度场

Abstract: To investigate the redistribution of rare earths in steel ingots after electroslag remelting,the computational fluid dynamics(CFD)method was employed to simulate the interaction between rare earths and molten steel,heat transfer laws,and solidification segregation during the ingot casting process.Visualization of the temperature field,flow field distribution,and solidification segregation in the ingot was achieved,and the effects of key parameters on rare earth distribution were analyzed.The results show that when the casting temperature increases from 1 550 ℃ to 1  650 ℃,the rare earth segregation in all parts of the steel ingot decreases to varying degrees,among which the horizontal radius of the segregation zone with a mass fraction of 0.075% at the upper center is reduced by approximately 0.01 m. When the molten steel inlet flow rate increases from 11.66 t/min to 13.60 t/min,the central segregation is significantly reduced,with the horizontal coverage of the segregation zone above 0.06% at the top narrowed by about 0.02 m. When the mass fraction of rare earth addition amount increases from 0.048% to 0.08%,the horizontal radius of the top segregation zone widens by approximately 0.15 m.

Key words: electroslag remelting, rare earth, solidification segregation, numerical simulation, temperature field