炼钢 ›› 2026, Vol. 42 ›› Issue (4): 79-92.

• 凝固与浇铸 • 上一篇    下一篇

200 mm×800 mm小断面板坯高拉速连铸结晶器流场与浸入式水口优化的模拟研究

吴  迪,张佳正,张炯明,尹延斌   

  1. 北京科技大学 绿色低碳钢铁冶金全国重点实验室,北京 100083
  • 出版日期:2026-08-05 发布日期:2026-07-21

Modeling study on flow field and submerged entry nozzle optimization in a high-speed continuous casting mold for 200 mm×800 mm small-section slab

  • Online:2026-08-05 Published:2026-07-21

摘要: 针对200 mm×800 mm双流板坯结晶器,采用1∶1比例的水模型物理模拟试验和基于VOF多相流与DPM离散相模型的数值模拟,系统研究了水口结构参数(底部形状、倾角、插入深度)和工艺参数(吹气量)对结晶器内流场特性及渣层行为的影响。研究发现,凹底水口配合18°倾角的组合能显著降低液面波动和流速,提高流场稳定性;插入深度150 mm可有效减弱流股对液面的扰动;吹气量4~6 L/min 时渣层覆盖均匀,避免钢液裸露。研究揭示了水口底部形状和倾角的主导作用,提出了优化参数组合,为特殊断面板坯连铸工艺的稳定性和铸坯质量提升提供了理论依据与实践指导。

关键词: 数值模拟, 水模拟, 高拉速, VOF模型

Abstract: For the 200 mm×800 mm twin-strand slab mold, physical simulation experiment with a 1∶1 water model and numerical simulations based on the VOF multiphase flow and DPM discrete phase models were employed to systematically investigate the effects of nozzle structure parameters (bottom shape, inclination angle, and immersion depth) and process parameters (gas flow rate) on the flow field characteristics and slag layer behavior within the mold.The research found that a concave bottom nozzle combined with an 18° inclination angle could significantly reduce liquid surface fluctuations and flow velocity, enhancing the stability of the flow field.An immersion depth of 150 mm could effectively mitigate the disturbance of the flow to the liquid surface, and an gas blowing rate of 4-6 L/min ensured uniform slag layer coverage, preventing the exposure of molten steel. The study revealed the dominant role of the nozzle bottom shape and inclination angle, and proposed an optimized parameter combination, providing theoretical basis and practical guidance for improving the stability and quality of the cast slab in the continuous casting process of special cross-section slabs.

Key words: numerical simulation, water modeling, high casting speed, VOF model