炼钢 ›› 2026, Vol. 42 ›› Issue (4): 69-78.

• 凝固与浇铸 • 上一篇    下一篇

浸入式水口结构对窄薄断面结晶器流场、凝固和夹杂物捕获的影响

史智文,杨  健,李贇通,简  洋   

  1. 上海大学 材料科学与工程学院,上海 200444
  • 出版日期:2026-08-05 发布日期:2026-07-21

Effect of SEN structures on flow field, solidification, and inclusion capture in narrow and thin slab mold

  • Online:2026-08-05 Published:2026-07-21

摘要: 浸入式水口作为决定结晶器内钢液流场的关键因素之一,在抑制液面波动过大、防止弯月面保护渣熔化不良和调节结晶器内钢液流场等发挥着不可替代的作用。采用高温定量测速和数值模拟的方法,研究了内径为38 mm和48 mm的凸底浸入式水口和内径为48 mm的波浪底水口在不同拉速下对840 mm×180 mm断面连铸结晶器内的流场、氩气气泡分布、液面波动、凝固和夹杂物捕获的影响。用高温测速仪测量了拉速为0.8、1.0、1.2 m/min,内径为38 mm凸底浸入式水口的结晶器表面流速,发现测量结果和数值模拟计算的结果吻合良好,从而验证了数学模型的可靠性。模拟结果表明,当拉速为1.2 m/min时,内径为48 mm的波浪底水口的结晶器表面流速较小,气泡分布更加均匀,整体液面波动较合理,凝固坯壳生长均匀,小于等于150 μm的夹杂物捕获数量更少,总体效果最佳。

关键词: 连铸结晶器, 浸入式水口, 流场, 拉速, 夹杂物

Abstract: The submerged entry nozzle is one of the key factors determining the molten steel flow field in the mold and plays an irreplaceable role in suppressing excessive meniscus fluctuations, preventing poor melting of the meniscus protective slag and regulating the molten steel flow field in the mold. Using high-temperature quantitative velocity measurement method and numerical simulation methods, the effects of 38 mm and  48 mm inner diameter convex-bottom SEN, and 48 mm inner diameter wavy-bottom SEN on the flow field, argon bubble distribution, meniscus fluctuations, solidification, and inclusion capture in the 840 mm×180 mm continuous casting mold under different casting speeds were studied. High-temperature velocimetry measurements of mold surface velocity were conducted for 38 mm inner diameter convex-bottom SEN at casting speeds of 0.8, 1.0, and 1.2 m/min. The good agreements between measurement and numerical simulation results validated the reliability of the mathematical model. The simulation results showed that when the casting speed was 1.2 m/min, the mold with 48 mm inner diameter wavy-bottom SEN showed smaller surface velocity, more uniform bubble distribution, reasonable overall meniscus fluctuations, uniform solidifying shell growth, and fewer captured inclusions (≤150 μm), demonstrating the best overall performance.

Key words: continuous casting mold, submerged entry nozzle, flow field, casting speed, inclusions