炼钢 ›› 2026, Vol. 42 ›› Issue (4): 57-68.

• 炉外精炼 • 上一篇    下一篇

铁道辙叉高锰钢精炼过程中非金属夹杂物演变

叶  子1,张晓宇2,吴明琦2,李占魁3,王举金1,张学伟1,张立峰1   

  1. 1.北方工业大学 机械与材料工程学院,北京 100144;
    2.中铁山桥集团有限公司,河北 秦皇岛 066205;
    3.北京科技大学 冶金与生态工程学院,北京 100083
  • 出版日期:2026-08-05 发布日期:2026-07-21

Evolution of non-metallic inclusions in high manganese steel refining process for special tracks

  • Online:2026-08-05 Published:2026-07-21

摘要: 铁路换轨时存在频繁的撞击和接触,对钢的力学性能要求严格,因此常采用高锰钢材料,为了调研非金属夹杂物对高锰钢性能的影响,对国内某钢厂生产的铁道辙叉高锰钢LF精炼过程中钢、渣和非金属夹杂物的成分、数量、形貌和尺寸的演变展开研究。结果表明:该高锰钢主要夹杂物为MnO-Al2O3-MgO-CaO-SiO2-MnS系夹杂物。LF进站钢中夹杂物主要为MnO-SiO2-CaO-Al2O3-MgO系复合夹杂物,尺寸在1.01~43.98 μm,形状为规则球形;LF出站脱氧合金化后形成的夹杂物的尺寸与数量明显变小,大尺寸夹杂物变为CaO-Al2O3-MgO-MnO系夹杂物,形状不规则,夹杂物中不再含有SiO2,夹杂物中Mn含量也大大减少。经过LF精炼,夹杂物平均直径、最大直径、数密度和面积分数总体均呈现下降趋势,渣的碱度总体上升,钢中T.O质量分数从16.90×10-6降低到6.65×10-6,脱氧效果较好。FactSage热力学计算结果表明,随着钢中T.Al含量的增加,夹杂物中Al2O3和CaS逐渐增加;随着钢中T.Ca含量的增加,夹杂物中CaS和CaO逐渐增加、Al2O3逐渐减少,计算结果与实际结果有较好的对应。

关键词: 高锰钢钢轨, 渣成分演变, 钢液成分演变, 夹杂物演变, 热力学计算

Abstract: During railway track changs, frequent impact and contact occur, which imposes strict requirements on the mechanical properties of steel. Therefore, high manganese steel is often used. A study was conducted on the evolution of steel and slag composition, as well as the composition, quantity, morphology, and size of non-metallic inclusions during the LF refining process of high manganese steel for special tracks produced  by a domestic steel plant.The results indicated that the main inclusions in the high manganese steel were MnO-Al2O3-MgO-CaO-SiO2-MnS inclusions. The inclusions entering the LF station were mainly MnO-SiO2-CaO-Al2O3-MgO composite inclusions, with sizes ranging from 1.01  μm to 43.98 μm, and presented as a three-layer structure with a regular spherical shape.After deoxidation and alloying at the LF exit, the size and quantity of the formed inclusions decreased significantly. The large-sized inclusions were mainly those of the CaO-Al2O3-MgO-MnO system, with irregular shapes. These inclusions no longer contained  SiO2, and the Mn content in the inclusions was also greatly reduced.After LF refining, the average diameter, maximum diameter, number density, and area fraction of inclusions all showed an decreasing trend overall, while the basicity of the slag showed an increasing trend overall. The mass fraction of T.O in steel decreases from 16.90×10-6 to 6.65×10-6, indicated a good deoxidation effect.Thermodynamic calculations were performed using FactSage. The results showed that with the increasing of T.Al content in steel, Al2O3 and CaS gradually increased in inclusions; with the increasing of T.Ca content in steel, CaS and CaO gradually increased in inclusions, while Al2O3 gradually decreased. The calculated results have a good correspondence with the actual results.

Key words: high manganese steel rails, evolution of slag composition, evolution of steel composition, evolution of inclusions, thermodynamic calculation