电工钢 ›› 2026, Vol. 8 ›› Issue (5): 1-18.

• • 上一篇    下一篇

新能源汽车驱动电机用无取向硅钢研究进展

玄东坡¹,徐宁¹,董林硕¹,胡万卿²,李亚东²,王震¹,耿志宇¹,张栋¹,高鹏飞¹,刘旭明¹   

  1. 1.鞍钢集团北京研究院有限公司,北京102200;2.鞍钢股份有限公司,辽宁鞍山114009
  • 出版日期:2026-10-28 发布日期:2026-10-15

Research progress of non-oriented silicon steel for new energy vehicle drive motors

XUAN Dongpo¹, XU Ning¹, DONG Linshuo¹, HU Wanqing², LI Yadong², WANG Zhen¹, GENG Zhiyu¹, ZHANG Dong¹, GAO Pengfei¹, LIU Xuming¹   

  1. 1.Ansteel Beijing Research Institute Co., Ltd., Beijing 102200, China;2.Angang Steel Co., Ltd., Anshan 114009, China
  • Online:2026-10-28 Published:2026-10-15

摘要: 无取向硅钢作为新能源汽车驱动电机定转子铁心的核心导磁材料,其磁性能、力学性能、加工性能与涂层可靠性共同决定驱动电机的功率密度、效率、温升和高速服役安全。本文在梳理车用无取向硅钢基本性能要求的基础上,重点围绕“高频低铁损-高磁感-高强度-极薄制造”这一相互耦合的主线展开分析:从晶粒尺寸、织构、析出物、残余应力和厚度效应出发,阐明高频铁损的来源及其调控路径;从固溶强化、析出强化、细晶强化和位错强化等角度比较高强度化策略对磁性能的影响;进一步总结极薄规格轧制、冲裁叠片、自粘结涂层及多场耦合评价等前沿方向。研究表明,新能源汽车驱动电机用无取向硅钢的关键不再是单一指标提升,而是在特定电机工况下建立成分、工艺、组织、涂层和服役评价之间的协同优化关系。最后,本文提出高频铁损物理模型、力磁协同材料设计、极薄规格稳定制造、自粘结铁心技术和多场耦合评价体系等未来重点方向,以期为高端车用无取向硅钢研发和产业化应用提供参考。

关键词: 新能源汽车;驱动电机;无取向硅钢;磁性能;工艺优化;性能调控

Abstract: Non-oriented electrical steel is the core magnetic material for stator and rotor laminations in traction motors for new energy vehicles. Its magnetic, mechanical, processing and coating properties jointly determine motor power density, efficiency, thermal behavior and high-speed service reliability. This paper focused on the coupled route of high-frequency low loss, high magnetic induction, high strength and ultra-thin gauge manufacturing. The origins and control strategies of high-frequency iron loss were discussed from the perspectives of grain size, texture, precipitates, residual stress and thickness effect. Strengthening strategies, including solid-solution strengthening, precipitation strengthening, grain refinement and dislocation strengthening, were compared with emphasis on their influence on magnetic properties. Frontier topics such as ultra-thin strip rolling, punching and stacking, self-bonding coatings and multi-field service evaluation were further summarized. The analysis indicates that the key issue for traction-motor-grade non-oriented electrical steel is no longer the improvement of a single property, but the establishment of a coordinated relationship among composition, process, microstructure, coating and service evaluation under specific motor operating conditions. Future research should focus on physical modeling of high-frequency iron loss, magneto-mechanical co-design, stable manufacturing of ultra-thin gauges, self-bonded core technology and multi-field coupled evaluation systems.

Key words: new energy vehicles; drive motor; non-oriented silicon steel; magnetic properties; process optimization; property regulation