电工钢 ›› 2025, Vol. 7 ›› Issue (5): 53-.
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戴蔚兵,赵 刚
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DAI Weibing,ZHAO Gang
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摘要: 2021年4月,沙钢冷轧酸轧1#线硅钢生产中黑斑问题较为突出,判次量179 t。为调查黑斑缺陷,尤其是4月份黑斑缺陷批量出现的原因,分别从硅钢牌号、缺陷位置、酸轧生产时间、酸洗速度、加酸时间和加酸量等进行了全面分析。结果表明:黑斑缺陷主要出现在热卷头尾20 m以内,其中黑斑缺陷在热轧头部(内圈)下表面占比超90 %,4月的黑斑缺陷主要是由加酸量、再生酸浓度和酸洗速度等三重因素共同作用产生的。通过优化加酸量、规定再生酸浓度和完善酸洗速度等措施,黑斑缺陷得到有效控制。
关键词: 酸轧, 硅钢, 黑斑缺陷, 分析与改进
Abstract: In April 2021, the issue of black spots was particularly prominent in the production of silicon steel on Shagang's cold rolling and pickling line 1, with a total of 179 tons being rejected. To investigate the causes of these black spot defects, especially the batch occurrence in April, a comprehensive analysis was conducted covering various aspects such as silicon steel grades, defect locations, pickling production time, pickling speed, acid addition time, and acid addition amount. The results indicated that the black spot defects mainly occurred within the first 20 meters of the hot coil's ends, with over 90 % of the defects occurring on the lower surface of the hot coil's head (inner coil). The black spot defects in April were primarily caused by the combined effects of three factors: acid addition amount, regenerated acid concentration, and pickling speed. Through measures such as optimizing the acid addition amount, specifying the regenerated acid concentration, and improving the pickling speed, the black spot defects were effectively controlled.
Key words: acid rolling, silicon steel, black spot defect, analysis and improvement 
戴蔚兵, 赵 刚. 酸轧1#线硅钢黑斑缺陷分析与改进[J]. 电工钢, 2025, 7(5): 53-.
DAI Weibing, ZHAO Gang. Analysis and improvement on black spot defect of silicon steel in No.1 line of acid rolling[J]. Electrical Steel, 2025, 7(5): 53-.
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http://www.bwjournal.com/dgg/CN/Y2025/V7/I5/53
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