电工钢 ›› 2023, Vol. 5 ›› Issue (3): 28-33.

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新能源汽车驱动电机用无取向硅钢性能分析

胡明睿,朱英杰,赵益鋆,王放秋,沈 校,方 烽   

  1. 东北大学 轧制技术及连轧自动化国家重点实验室,辽宁 沈阳 110819
  • 出版日期:2023-06-28 发布日期:2023-06-26

Performance analysis of non-oriented silicon steel for motor of new energy vehicle

HU Mingrui,ZHU Yingjie,ZHAO Yijun,WANG Fangqiu,SHEN Xiao,FANG Feng   

  1. State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110819,China
  • Online:2023-06-28 Published:2023-06-26

摘要: 使用ANSYS Maxwell和ANSYS Workbench软件对武钢DW系列无取向硅钢片进行磁性能与力学仿真分析。电磁仿真结果表明: 0.35  mm硅钢片较 0.50  mm硅钢片高频铁损最大降低了 48.9 % ,电机平均效率可提升 0.8 % 。说明采用薄规格硅钢可显著降低铁心损耗并明显提升电机效率,而相同厚度硅钢对电机效率影响不大。力学仿真结果表明,不同厚度硅钢片转子最大应力均为磁桥处,且随着转速提高而显著提高,当转速大于 12 000  r/min时,转子最大应力与转速呈2.06次方关系;同时,当磁桥宽度小于 1.6  mm且逐渐减小时,最大应力值显著增加。综上可知,使用薄规格、高强无取向硅钢可满足电机高效率、高转速发展要求。本研究可为新能源驱动电机用无取向硅钢研发和电机结构优化设计提供一定参考。

关键词: 无取向硅钢, 仿真分析, 铁心损耗, 磁桥宽度, 高强度, 高速电机

Abstract: In this paper, ANSYS Maxwell and ANSYS Workbench software were used to simulate the performance of magnetic and mechanical properties of WISCO DW series non-oriented silicon steel. The electromagnetic simulation results showed that the high frequency core loss of  0.35  mm silicon steel sheet was  48.9 %  lower than  0.50  mm silicon steel, and the average efficiency of the motor could be improved by  0.8 % . It indicated that the use of thin gauge silicon steel could significantly reduce the core loss and improve the motor efficiency, while the silicon steel sheet with same thickness had little effect on the motor efficiency. The mechanical simulation results showed that the maximum stress of rotors with different thicknesses silicon steel concentrated on the magnetic bridge area of rotor and increased significantly with the speed. When the speed was greater than  12 000  r/min, the maximum stress was generally proportional to the speed by power  2.06 . At the same time, when the width of the magnetic bridge was less than  1.6  mm, the maximum stress value increased significantly with width gradually decreasing. To sum up, the use of thin gauge, high strength non oriented silicon steel can meet the development requirements of high efficiency and high speed of motors of new energy vehicle. This study can provide certain guidance for the research and development of non oriented silicon steel for new energy driving motor and the optimization design of motor structure.

Key words: non oriented silicon steel, simulation analysis, core loss, magnetic bridge width, high strength, high speed motor