炼钢 ›› 2025, Vol. 41 ›› Issue (6): 107-113.

• 产品工艺与质量控制 • 上一篇    

Mn13高锰耐磨钢冶炼-连铸工艺开发

富志生,贾庆贤,宋宗亮,杨新龙   

  1. 甘肃酒钢集团 宏兴钢铁股份有限公司,甘肃 嘉峪关 735100
  • 出版日期:2025-12-05 发布日期:2025-11-28

Development of the smelting and continuous casting process for Mn13 high manganese wear-resistant steel

  • Online:2025-12-05 Published:2025-11-28

摘要: Mn13高锰耐磨钢在强冲击磨损条件下,有优异的抗磨损性能。长期以来我国普遍使用Mn13钢模铸件产品,以连铸-热轧工艺生产的Mn13钢产品,相较于模铸件其强度及韧性更高、使用寿命更长,但冶炼-连铸生产难度极大。在分析Mn13钢化学成分、性能特点及凝固特性的基础上,基于某钢厂装备条件开发了Mn13钢冶炼-连铸新工艺。新工艺下,铁水通过转炉脱Si和脱P,可将钢水P质量分数控制在0.010%以下;通过AOD炉分阶段添加高碳锰铁和电解锰,合金收得率大幅提高的同时实现了高碳出钢;通过LF微调成分及补偿温度,LF处理后不再进行真空处理,具有冶炼成本低的优势。新工艺通过降低钢水过热度、确定合理的冷却制度及拉速,采用弱电磁搅拌及凝固未端轻压下等技术,能够实现Mn13钢的稳定连浇。

关键词: Mn13钢, AOD炉, 凝固, 过热度, 脱磷

Abstract: Mn13 high manganese wear-resistant steel exhibits excellent wear resistance under strong impact wear conditions. Mn13 steel mold casting products have been widely used in China for a long time, and Mn13 steel produced by continuous casting-hot rolling process has higher strength and toughness, longer service life than mold castings. However, the smelting and continuous casting production is extremely difficult. Based on the analysis of the chemical composition, properties and solidification characteristics of Mn13 steel, a new smelting and continuous casting process of Mn13 was developed based on the equipment conditions of a steel plant. Under the new process, silicon and phosphorus in molten iron could be removed through converters, and the mass fraction of phosphorus in the molten steel could be controlled below 0.010%.By adding high carbon ferromanganese and electrolytic manganese in stages in AOD furnace, the yield of alloy was significantly improved while achieving high carbon tapping. By fine-tuning the composition and compensating for temperature through LF, there was no need for vacuum treatment after LF treatment, which had the advantage of low smelting cost. The new process achieved stable continuous casting of Mn13 steel by reducing the superheat of molten steel, determining a reasonable cooling system and casting speed, using weak electromagnetic stirring and soft reduction at the end of solidification.

Key words: Mn13 steel, AOD furnace, solidification, superheat, dephosphorization