炼钢 ›› 2025, Vol. 41 ›› Issue (4): 10-19.

• 铁水预处理 • 上一篇    下一篇

带气化室喷镁枪的气泡生成行为优化

冯  荣1,2,郑  万1,2,季  军3,黄  翱3, 张  航3,李永杰1,2   

  1. 1.武汉科技大学 耐火材料与冶金国家重点实验室,湖北 武汉 430081;
    2.武汉科技大学 钢铁冶金新工艺湖北省重点实验室,湖北 武汉 430081;
    3.黄石新兴管业有限公司,湖北 黄石 435100
  • 出版日期:2025-08-05 发布日期:2025-07-30

Optimization of bubble generation behavior from magnesium lance with an evaporation chamber

  • Online:2025-08-05 Published:2025-07-30

摘要: 带气化室喷镁枪被广泛应用于铁水脱硫和铸铁石墨球化的预处理工艺中,但喷吹过程中的气泡生成模式及其对镁利用率的影响尚不清楚。以某公司的喷吹工况为研究条件,理论计算表明,喷吹过程中气化室出口处内外两侧达到压强平衡的时间很短(0.005 4 s),认为气泡在气化室底部出口内径处开始生成;提出了带气化室喷枪气泡的膨胀脱离二阶段生成模式,其脱离阶段的结束因气泡不稳定或气化室出口外侧阻碍而存在两种情形;在此基础上,建立了气泡生成的数学模型,分析了气泡细化对镁利用率提升的效果,提出了沿气化室底部开设弧形槽的优化方案。现场试验表明,减小气体出口尺寸,可以增大熔池内的气泡比表面积,有效提升了镁的利用率和喷枪寿命。

关键词: 喷镁枪, 气化室, 气泡生成, 脱硫, 镁利用率

Abstract: The magnesium lance with an evaporation chamber is widely used in the pretreatment process of hot metal desulfurization and graphite spheroidization of cast iron, but the bubble generation mode during the blowing process and its effect on magnesium utilization remain unclear. In this paper, the blowing condition of a certain company was taken as the research condition, and the theoretical calculations showed that the time to reach pressure equilibrium between the inner and outer sides at the outlet of the evaporation chamber during the blowing process was very short (0.005 4 s), and it was considered that bubble generation started at the bottom exit inner diameter of the evaporation chamber. A two-stage bubble generation mode of expansiondetachment for the lance with an evaporation chamber was put forward, with the end of the detachment stage occurring in two scenarios due to instability of the bubble or obstruction on the outer side of the evaporation chamber outlet. On this basis, a mathematical model of bubble generation was established, the effect of bubble refinement on magnesium utilization enhancement was analyzed, and the optimization scheme of opening a curved slot along the bottom of the evaporation chamber was proposed. Field experiments showed that reducing the size of the gas outlet could increase the specific surface area of the bubbles in the melt pool, which effectively improved the utilization rate of magnesium and the life of the lance.

Key words: magnesium lance, evaporation chamber, bubble generation, desulphurization, magnesium utilization