炼钢 ›› 2025, Vol. 41 ›› Issue (4): 1-9.

• 专题论述 • 上一篇    下一篇

转炉钢渣碳化处理的研究进展与展望

刘  昱1,周子丹2,伍  洋3,张蓬朝1,田雨丰2,李光强1   

  1. 1.武汉科技大学 钢铁冶金及资源利用省部共建教育部重点实验室,湖北 武汉 430081;
    2.武汉科技大学 钢铁冶金新工艺湖北省重点实验室,湖北 武汉 430081;
    3.湖北城市建设职业技术学院,湖北 武汉 430200
  • 出版日期:2025-08-05 发布日期:2025-07-30

Development and prospect of carbonization treatment of BOF slag

  • Online:2025-08-05 Published:2025-07-30

摘要: 综述了转炉钢渣的两种直接碳化方式及其影响因素和动力学机制,钢渣的高温碳化主要限制性环节是CO2穿过产物层向钢渣内部未反应区域的扩散,通过提高温度加快CO2的扩散速率和降低钢渣颗粒尺寸以减小抑制扩散的产物层厚度等措施,可大幅提高钢渣高温碳化的固碳量和转化率。湿法碳化的主要限制环节是钢渣中钙从内部向钢渣表面的扩散,降低钢渣颗粒尺寸和利用超声波震荡破坏产物层能有效加快钙扩散浸出。由于钢渣从转炉出来后具有较高的温度,且单一的碳化方式都有其局限,可考虑将两种固碳方式结合使用,首先在高温钢渣的冷却过程中利用钢渣余热进行高温干法碳化,并降低钢渣颗粒尺寸和增加CO2压力来提高固碳量和钙的转化率;通过干法碳化固定一部分钙,而后再进行湿法碳化,这样有利于缩短湿法碳化时间,待钢渣高温碳化结束经冷却球磨后再进行湿法碳化,结合尺寸优化和超声波的利用,实现钢渣最大程度的碳化;该过程充分利用了钢渣自身条件,能更有效实现固碳过程的节能减排。

关键词: 转炉钢渣, 高温干法碳化, 湿法碳化, 动力学, 扩散

Abstract: Two types of direct carbonization methods of BOF slag, and their influencing factors and kinetics mechanism were summarized. The possible rate-limiting step for hotstage carbonation treatment of slag is the diffusion of CO2 through the product layer to the unreacted zone inside the particle. The increase of temperature can accelerate the diffusion rate of CO2, and the decrease of particle size of slag can reduce the thickness of product layer that inhibits the diffusion, thus which can contribute to enhancement of CO2 sequestration and improvement of conversion rate during hot-stage carbonation treatment of slag. The main controlling step for aqueous carbonation treatment is the diffusion of calcium from the inside to the surface of steel slag. Reducing the particle size of steel slag and destroying the product layer by ultrasonic vibration are the most effective ways to accelerate the diffusion leaching of calcium. Due to the high temperature of steel slag from the converter, and both carbonization methods have some limitations, it is considerable to combine the two ways. The slag with high temperature is carbonized by hot-stage carbonation treatment at elevated temperature during cooling. By reducing the particle size of steel slag and increasing the CO2 pressure, the CO2 sequestration and calcium conversion rate are improved. Fixing a part of calcium through hot-stage carbonation and then performing aqueous carbonation is beneficial for shortening the aqueous carbonation time. After the steel slag is cooled and continued to be milled, aqueous carbonation treatment is carried out. Combined with size optimization and ultrasonic utilization, the steel slag can be carbonized to the maximum extent, which is more promising for energy save and emission reduction.

Key words: BOF slag, hot-stage carbonation, aqueous carbonation, kinetics, diffusion