炼钢 ›› 2025, Vol. 41 ›› Issue (2): 53-64.

• 炉外精炼 • 上一篇    下一篇

镧铈混合稀土对高牌号无取向硅钢中夹杂物的影响

崔凌霄1, 2,刘玉宝1, 3,任  强4,胡志远5,张立峰6   

  1. 1.白云鄂博稀土资源研究与综合利用全国重点实验室,内蒙古 包头 014020;
    2.北京科技大学 冶金与生态工程学院,北京,100083;3.包头稀土研究院,内蒙古 包头 014020;
    4.燕山大学 机械工程学院,河北 秦皇岛 066004;
    5.首钢智新电磁材料(迁安)股份有限公司,河北 唐山 063210;
    6.北方工业大学 机械与材料工程学院,北京 100144
  • 出版日期:2025-04-05 发布日期:2025-04-02

Effect of LaCe misch metal on inclusions in a high-grade non-oriented silicon steel

  • Online:2025-04-05 Published:2025-04-02

摘要: 夹杂物是恶化高牌号无取向硅钢软磁性能的主要因素之一,通过稀土处理减少夹杂物数量、粗化夹杂物尺寸有助于减轻夹杂物对软磁性能的危害。通过对高牌号无取向硅钢进行混合稀土处理,对RH精炼、浇铸过程、连铸坯、热轧板和成品板取样,并对钢成分和夹杂物特征进行了检测,结合热力学计算对夹杂物的生成过程进行了分析,得到以下结论:混合稀土加入3 min后,钢中稀土总质量分数为64×10-6,在后续精炼过程逐渐降低,至中间包钢液降为25×10-6,精炼过程中钢液硫含量降低和镁含量增加主要是由于CaO-CaF2脱硫剂的脱硫作用和对MgO质耐火材料的侵蚀,稀土处理能够略微降低硫含量和提高镁含量,但其影响比脱硫剂小。混合稀土处理将无取向硅钢中MgO·Al2O3改性为稀土氧硫化物和稀土硫化物,稀土夹杂物中镧和铈的比例与尺寸有关,大于3 μm的夹杂物中镧与铈的原子占比几乎相等,并且此类夹杂物经过冷轧后延轧制方向延伸为串状形貌;而在小于3 μm的夹杂物中铈元素的占比更高,轧制过程不会变形。通过热力学计算表明,稀土镧元素对夹杂物的改性能力要强于铈,使用混合稀土改性无取向硅钢中夹杂物时,稀土元素倾向于优先改性钢中的MgO·Al2O3,然后再与钢中的溶解氧、硫等反应直接生成稀土夹杂物。

关键词: 混合稀土, 夹杂物, 无取向硅钢, 热力学

Abstract: Inclusions are one of the main factors that deteriorate the soft magnetic properties of high-grade non-oriented silicon steels. Reducing the number of inclusions and coarsening the size of inclusions through rare earth treatment can help alleviate the harm of inclusions to the soft magnetic properties. The current study conducted LaCe misch metal treatment on a high-grade non oriented silicon steel, and sampled from refining, casting, continuous casting slabs, hot-rolled plates, and final products. The steel composition and inclusion characteristics were detected, and the formation process of inclusions was analyzed based on thermodynamic calculation. The following conclusions were drawn: after adding misch metal for 3 minutes, the total mass fraction of rare earth in the steel was 64×10-6, which gradually decreased during the subsequent refining process until the tundish molten steel was 25×10-6. The decrease in sulfur content and increase in magnesium content in the refining process were mainly due to the desulfurization effect of CaO-CaF2 desulfurizer and its erosion effect on refractory materials. Rare earth treatment slightly reduced sulfur content and increased magnesium content, but its effect was smaller than that of desulfurizer. After the addition of misch metal, MgO·Al2O3 in non-oriented electrical steel was modified into rare earth oxide sulfides and rare earth sulfides. The proportion of lanthanum and cerium in rare earth inclusions was related to their size. The atomic proportion of lanthanum and cerium in inclusions larger than 3 μm was almost equal, and these inclusions extended into a string like morphology after cold rolling; Inclusions smaller than 3 μm, possessed more cerium element and hardly deformed after rolling. Thermodynamic calculations showed that rare earth lanthanum had a stronger ability to modify inclusions than cerium. When using misch metal to modify inclusions in non-oriented electrical steel, rare earth elements tended to preferentially modify MgO·Al2O3 in the steel, and then reacted directly with dissolved oxygen, sulfur, and other elements in the steel to form rare earth inclusions.

Key words: misch metal, inclusions, non-oriented electrical steel, thermodynamics