炼钢 ›› 2025, Vol. 41 ›› Issue (2): 65-73.

• 凝固与浇铸 • 上一篇    下一篇

50 t双流板坯中间包结构优化及工业应用

王  博1,金进文2,朱宏伟1,吕子宇1,顾  超1,包燕平1,韦  泽2   

  1. 1.北京科技大学 绿色低碳钢铁冶金全国重点实验室,北京 100083;
    2.宁波钢铁有限公司,浙江 宁波 315807
  • 出版日期:2025-04-05 发布日期:2025-04-02

Study on structure optimization and industrial application of 50 t two-strand slab tundish

  • Online:2025-04-05 Published:2025-04-02

摘要: 中间包作为钢液凝固前的最后一个精炼装置,在提高钢液洁净度方面起着重要作用。为了解决中间包夹杂物去除效果不佳的问题,提高铸坯洁净度,以某厂50 t中间包为研究对象,建立1∶4的物理模型来研究不同的长水口浸入深度、挡墙与挡坝相对距离、挡墙到长水口中心的距离以及挡墙和挡坝的高度对中间包流场的影响,通过分析中间包流场和RTD曲线得到中间包流场优化方案。结果表明,当长水口浸入深度为50 mm、挡墙与挡坝相对距离为50 mm、挡墙到长水口中心的距离为400 mm、挡墙高度为282 mm、挡坝高度为64 mm时,中间包冶金效果最好;采用优化方案后,中间包内死区比例降低,平均停留时间延长。工业化试验的结果表明,优化后铸坯中的全氧质量分数下降16.3%,夹杂物数量密度减少17.1%。

关键词: 中间包, 流场, 挡墙与挡坝, RTD曲线, 夹杂物

Abstract: As the last refining equipment before the solidification of the molten steel, the tundish plays an important role in improving the cleanliness of the molten steel. In order to solve the problem of poor effect of the tundish to remove inclusions, a 50 t tundish of a certain plant was taken as the target.And a 1∶4 physical model was established to study the effects of different immersion depth of long nozzle, relative distance between the weir and the dam, distance between the weir and the center of the long nozzle, and height of dam and weir on the flow fluid of the tundish. And the optimized scheme of tundish flow field was obtained by analyzing the tundish flow field and RTD curves.The results showed when the immersion depth of long nozzle was 50 mm, the relative distances between the weir and the dam was 50 mm, the distance from the weir to the center of the long nozzle was 400 mm, the height of the weir was 282 mm, and the height of the dam was 64 mm, the effect of the metallurgical effect of the tundish was the best.With the optimized scheme, the proportion of the dead zone in the tundsih was decreased and the average residence time was extended.The results of industrial application showed that the total oxygen mass fraction decreased by 16.3% and the number density of inclusions decreased by 17.1% in the slab.

Key words: tundish, flow field, the weir and dam, RTD curves, inclusions