炼钢 ›› 2020, Vol. 36 ›› Issue (6): 67-71.

• 产品工艺与质量控制 • 上一篇    下一篇

风电钢焊后热影响区探伤不合原因分析

付振坡1,赵晓萍2,李双江1,3,李泉稷4,罗应明1   

  1. (1.河钢集团 舞钢公司,河南 舞钢 462500;
    2.河北工业职业技术学院 材料工程系,河北 石家庄 050091;
    3.河钢集团 钢研总院,河北 石家庄 050000;
    4.中国核工业第五建设有限公司,上海 201512)

  • 出版日期:2020-12-05 发布日期:2020-12-04

Cause analysis of flaw detection defect in heat affected zone after welding of wind power steel



  • Online:2020-12-05 Published:2020-12-04

摘要: 为提高风电钢钢板焊后热影响区探伤合格率,以18 mm厚风电钢焊后热影响区探伤不合及合格钢板为研究对象,借助金相显微镜、扫描电子显微镜等,对金相组织、夹杂物进行分析,研究探伤合格部位和不合部位的区别,明确焊后热影响区探伤不合原因。结果表明:钢板中存在的较大尺寸大型氧化铝或钙铝酸盐夹杂物是导致焊后热影响区探伤不合的原因。结合实际生产,从出钢过程开始至连铸过程进行全流程控制,使钢板中B类1.5级以下夹杂物占比由85 %提升至98 %以上,消除了焊后热影响区探伤不合质量异议。

关键词: 风电钢, 热影响区, 探伤不合, 夹杂物, 工艺优化

Abstract: In order to improve the qualification rate of postweld detection of wind power steel plates, the unqualified and qualified steel plates of heat-affected zone after welding of 18 mm thick wind power steel were taken as the research object. Metallographic microscopes and scanning electron microscopes were used to analyze the metallographic structure and inclusions. The difference between qualified and unqualified parts of flaw detection was investigated, and the cause of unqualified of flaw detection in heat affected zone after welding was studied. The results showed that, the presence of large size aluminum oxide or calcium aluminate inclusions in the steel plate was the cause of failure in post-weld heat affected zone. Combined with actual production, the whole process was controlled from the beginning of tapping process to continuous casting process,and the proportion of type B inclusions below class 1.5 in the steel plate from 85 % to more than 98 %.The quality objection of flaw detection unqualified in the heat affected zone after welding was eliminated.

Key words: wind power steel, heat affected zone, flaw detection defect, inclusion, process optimization