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Table of Content

    28 June 2020, Volume 2 Issue 2
    Precipitation behavior of sulfide inclusions and changes of microstructure and  electromagnetic properties in high sulfur nonoriented silicon steel sheets
    ZHANG Feng, WANG Bo, SHEN Kanyi
    2020, 2(2):  1-7. 
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    In order to find out the precipitation behavior of sulfide inclusions and the corresponding changes of microstructure and electromagnetic properties of high sulfur nonoriented silicon steel sheets, so that to design more suitable sulfur concentration controlling limit for industrial manufacture and to release the steelmaking difficulty effectively, the type and composition, the size and number, and the size distribution of sulfide inclusion and the changes of finished sample microstructure and electronmagnetic properties in 0.25 % Si non oriented silicon steel sheets with different sulfur content of 0.006 8 %, 0.010 2 %, 0.025 3 % and 0.035 3 %(mass fraction) were discussed by the methods of electrolysis extraction in a non aqueous solution and SEM/TEM. The results showed that for present work, as the increase of sulfur content from 0.006 8 %  to  0.035 3 %, the types of sulfide inclusions in steel will gradually change from MnS to MnS+Cu2S, even to Cu2S, together with the number increasing, while in terms of  size, some sulfide inclusions will get larger, and some will be found more small repectively, which cause the recrystallization structure of hot rolled strips getting bad and restrain the grain growth in finished steel sheets. And it can be also found that the iron loss and magnetic induction of finished steel sheet gradually get worse as the addtion of sulfur content in steel. That is, when the sulfur content increases by 0.01 % for average, the eddy loss, hysteresis loss will increase by 0.24 W/kg  and  0.41 W/kg  respectively, and correspondingly the magnetic induction will decrease by 0.009 T . But the iron loss can still be kept less than  6.0 W/kg  when the sulfur content gets to  0.010 2 % , and the magnetic induction kept more than  1.75 T  when the sulfur content gets to  0.025 5 % .These important conclusions can help in designing more suitable sulfur content controlling limit in production, which can both decrease the manufacturing cost and increase the production efficiency of steel making, on the premise of satisfying the requirements of high grade customers.
    Research on the temperature effect of intermediate frequency thin gauge  non oriented silicon steel
    HAO Yunwei, WANG Bo
    2020, 2(2):  8-10. 
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    The temperature effects on the properties of intermediate frequency thingauge nonoriented silicon steel, especially on the magnetic and mechanical properties of the silicon steel of 0.25 mm thickness in the temperature range from -40 ℃ to 200 ℃ and the frequency of 400 Hz and 1 000 Hz,were investigated based on the practical working conditions. The results showed that the iron loss and magnetic induction of 0.25 mm thick intermediate frequency thingauge nonoriented silicon steel, decreased with the increase of temperature, and the yield strength decreased monotonously with the increase of temperature, while the tensile strength firstly decreased and then increased with an inflection point near 150 ℃.
    Effect of hot rolling heating temperature on microstructure and precipitates of  3.0 % Si non oriented silicon steel
    WANG Ruyu
    2020, 2(2):  11-16. 
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    The effect of hot rolling heating temperature on microstructure and precipitates of 3.0 % Si nonoriented silicon steel was studied. The results showed that there was a structure gradient along the thickness direction of the hot rolling plate, and spherical and irregular precipitates were distributed in the grains. With the increase of the hot rolling heating temperature, the width of the fibrous deformation zone in the middle layer became narrow. When the temperature increased to 1 150 ℃, the number of AlN precipitates less than 100 nm increased. After normalizing at 900 ℃, the microstructure of the hot rolled plate was completely recrystallized, and the homogeneity of the microstructure was improved, the precipitates were aggregated and coarsened. With the increase of the hot rolling heating temperature, the average grain size of the normalized hot rolled plate decreased, and the number of precipitates more than 100 nm increased, in addition, the number of AlN, AlN + Ti composite precipitates in the range of 20-100 nm increased gradually.
    Effect of the cold rolling thickness on microstructure and magnetic  properties of 3.0 % Si non oriented silicon steel
    HE Zhijian, SHI Lifa, PEI Yinghao, CHENG Guoqing, ZHAN Yungao, LIU Qingsong
    2020, 2(2):  16-20. 
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    The effect of cold rolling thickness on microstructure and magnetic properties of  3.0 %  Si non oriented silicon steel was investigated in this paper. The results showed that, when the coldrolling thickness reduced from 0.35 mm to 0.27 mm, the grain size was decreased from 104 μm to 89 μm, and the iron losses of both  P1.5/50 and  P1.0/400 were respectively decreased from 2.186 W/kg to 2.139 W/kg and from 16.978 W/kg to 13.978 W/kg, and the magnetic induction of B50 was decreased from 1.684 T to  1.662 T. Meanwhile, as the decrease of cold rolling thickness, the proportion of eddy current loss was decreased, with the decrease of the texture orientation of {112}〈110〉 and the increase of {111}〈110〉.
    Cause and treatment method of the longitudinal cutting burr of cold rolled silicon steel CS unit
    LIU Yongan
    2020, 2(2):  21-25. 
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    The causes of the longitudinal cutting burr of cold rolled silicon steel CS unit were described, on which the influences of the factors such as the side clearance, overlap, precision and edge state of the cutting edge, and the accuracy of the longitudinal shearing machine were analyzed. Then the treatment method of dealing with the longitudinal cutting burr error was put forward, that was applying a designed new burr cleaning device. The practice showed that the finished product burr of cold rolled silicon steel has been successfully controlled in less than 0.01 mm by using the new device, which can satisfy  customers' requirements, and make great reference to improve the shear quality and the yield. 
    Welding technology optimization of high grade non oriented silicon steel in  acid continuous rolling units
    TONG Haibin, LI Gang, ZHANG Quan, WANG Long, ZHANG Peiyi, LUO Wenjun, ZHU Dengwu
    2020, 2(2):  26-30. 
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    The welding technology of high grade nonoriented silicon steel in acid continuous rolling units was researched in this paper , and the key and main factors of affecting the weld joint quality of high grade nonoriented silicon steel, such as the welding speed, the weld gap, the annealing current, the defocus amount, were defined. Meanwhile, by analyzing the actual microstructures of weld joints of different silicon steels varied with different silicon content under different annealing current, it was found that the self properties of different silicon steels make great effect on the passing compacity of weld joints. So then the improvment suggestions were put forward, which were proved that passing compacity of weld joints has been really improved in actual production.
    Analysis of the factors influencing the electromagnetic properties of  high punching 50BW600 nonoriented silicon steel
    LI Yiwei, LI Dejun, QIAO Haohao
    2020, 2(2):  31-34. 
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    High punching 50BW600 nonoriented silicon steel is a kind of cold rolled nonoriented silicon steel of high strength and high hardness, which is used in the production of Siemens industrial motor, with the demand of high  electromagnetic performance and stamping performance. The chemical compostion, hot rolling and cold rolling processes of the high punching 50BW600 nonoriented silicon steel were researched in this paper, and  the factors affecting electromagnetic performances of the product were found out by analyzing the product's structure and performance.By optimizing the production process, then, the prodcut's qualities have been successfully improved,   which can satisfy the user's requirements on the performance index of the product .
    Research on properties improvement of silicon steel strips by annealing treatment
    ZHANG Huangqing, LIU Guoxiang
    2020, 2(2):  35-38. 
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    The annealing treatment process of silicon steel strips was introduced in this paper,and the changes of electromagnetic properties of silicon steel strips were analyzed by contracting the testing data before and after annealing. So then the mechanism of the properties improvement of silicon steel strips by annealing were described.
    Analysis and countermeasures on nodulation of carbon sleeve in  continous annealing units
    DU Jun, PEI Yinghao, SHI Lifa, HU Ke
    2020, 2(2):  39-44. 
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    Three types of nodules, which were found in carbon sleeves of continous annealing units of silicon steel of Maanshan Iron and Steel Co.  Ltd., were studied in this paper, and the forming reasons were also analyzed combined with the actual production situation. The results showed that surface corrosion of carbon sleeves by Hydrogen formed pits, which would provide adhesion positions for nodulation, and the formed nodules were mainly compounded with residual oil and iron, furnace dust and iron scale. By reducing the mass fraction of hydrogen to 5 %-10 % in the protective atmosphere of annealing furnace, and monitoring the electric conductivity of the cleaning section, and standardizing the production system and other measures, the nodulation occurrence of carbon sleeves was effectively reduced. 
    Application and analysis of timing pulse combustion control mode in continuous furnace radiant tube
    GUO Qi, LI Yuanhua, LIU Wenpeng, CHEN Xin, YUAN Xuesong
    2020, 2(2):  45-49. 
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    In view of the existing problems in the original combustion control system of continuous annealing furnace, the heating section of radiant tube was optimized. Based on DCS distributed control system of YOKOGAWA, the proportion of air and COG and other influencing factors were analyzed, and the ralationship among these control parameters  was established, so then the transfer function of annealing furnace combustion system was successfully enduced. By using the method of timing pulse combustion control to optimize the heating section of radiant tube, which was proved to have a remarkable effect on energy conservation and environmental protection, the control accuracy was optimized, and the surface oxidation of strip steel was reduced , and the heating efficiency was improved at the same time.
    Equipment characteristics of annealing coating unit for silicon steel used in new energy vehicles in WISDRI (Xinyu) Cold Rolling New Material Technology Co. Ltd.
    XU Yanbo
    2020, 2(2):  50-52. 
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    The annealing coating unit for high brand nonoriented silicon steel used in new energy vehicles in WISDRI (Xinyu) Cold Rolling New Material Technology Co. Ltd. was introduced in this paper, especially for the main technological equipments and their characteristics, such as high speed and high efficiency annealing coating unit, cleaning technology of green and energy saving and environmental protection , annealing furnace of high efficiency and energy conservation,  micro tension control technology for high temperature invironment in furnace, and some intelligent manufacturing technologies like intelligent mathematical mode of annealing furnace, intelligent model for predicting magnetic properties of silicon steel. The production practice showed that it can basically realizes the intelligent goal of the whole unit with fewer people, local unmanned and centralized control and monitoring.