电工钢 ›› 2026, Vol. 8 ›› Issue (2): 47-54.

• • 上一篇    下一篇

微凸筋熔覆结构提升常化炉辊硬度及延长结瘤周期的研究

曾剑 ¹,王兴东 ²,李冰泉 ³    

  1. (1. 武汉钢铁有限公司,湖北武汉 430083;2. 武汉科技大学冶金装备及其控制教育部重点实验室,湖北武汉 430081;3. 浙江银轮机械股份有限公司,浙江台州 317200)
  • 出版日期:2026-04-28 发布日期:2026-04-29

Study on improving hardness and extending nodulation cycle of normalizing furnace rollers for electrical steel via micro‑convex rib cladding structure

ZENG Jian¹, WANG Xingdong², LI Bingquan³   

  1.  (1.Wuhan Iron and Steel Co., Ltd., Wuhan 430083, China; 2.Key Laboratory of Metallurgical Equipment and Control Technology, Ministry of Education, Wuhan University of Science and Technology, Wuhan 430081, China; 3.Zhejiang Yinlun Machinery Co., Ltd., Taizhou 317200, China)
  • Online:2026-04-28 Published:2026-04-29

摘要:

针对电工钢常化热处理炉中炉辊因硬度较低导致结瘤,进而划伤带钢影响电工钢表面质量的关键问题,采用激光熔覆技术在辊面熔覆 Fe 基粉末,通过设计微凸筋熔覆结构提升辊面硬度并延长结瘤周期。采用双椭球热源建立单道熔覆与微凸筋熔覆两种有限元模型,经试验验证了模型准确性。结果表明:激光功率 900W、扫描速度 3mm/s 条件下,熔覆温度集中于光斑位置,呈前端高后端低的分布特征;微凸筋结构的残余应力相较单道熔覆更低,熔覆层马氏体含量随深度增加而降低,硬度同步下降;熔覆层硬度约为 900HV,相较基体炉辊提高 1.84 倍,熔覆层摩擦系数低于辊面基体,磨损体积仅为炉辊的 11.21%,耐磨性显著提升。 

关键词:

">电工钢;炉辊;结瘤;激光熔覆;微凸筋结构;辊面硬度

Abstract:

Aiming at the nodulation phenomenon caused by low hardness of furnace rollers in the normalizing heat treatment furnace for electrical steel, which scratches the strip steel and affects the surface quality of electrical steel, laser cladding technology is used to clad Fe‑based powder on the roller surface. A micro‑convex rib cladding structure is designed to improve the roller surface hardness and prolong the nodulation cycle. The finite element models of single‑pass cladding and micro‑convex rib cladding on the surface of furnace rollers are established by using double ellipsoid heat source, and the accuracy of the models is verified by experiments. The results show that under the conditions of laser power 900W and scanning speed 3mm/s, the cladding temperature is concentrated at the spot position, showing a distribution characteristic of high front end and low back end. The residual stress of the micro‑convex rib structure is lower than that of the single‑pass cladding. The martensite content of the cladding layer decreases with the increase of depth, and the hardness decreases synchronously. The hardness of the cladding layer is about 900HV, which is 1.84 times higher than that of the matrix furnace roller. The friction coefficient of the cladding layer is lower than that of the roller surface matrix, and the wear volume is only 11.21% of that of the furnace roller, indicating that the wear resistance is significantly improved.

Key words:

electrical steel, furnace roller, nodulation, laser cladding, micro?convex rib structure, roll surface hardness