电工钢 ›› 2026, Vol. 8 ›› Issue (3): 1-.

• • 上一篇    下一篇

基于二十辊轧机的高磁感取向硅钢冷轧打滑成因及调控措施研究#br#

胡亚美1,覃 星1,2,范刚强1,2,刘 琦1,高 伟1,胡守天1,邱贵宝2   

  1. 1.重庆望变电气股份有限公司,重庆 401256;2.重庆大学材料与工程学院,重庆 400044
  • 出版日期:2026-06-28 发布日期:2026-06-18

Research on the causes and control measures of cold rolling slippage of high magnetic induction oriented silicon steel based on twenty⁃high rolling mill#br#

HU Yamei 1, QIN Xing 1,2, FAN Gangqiang 1,2, LIU Qi 1, GAO Wei 1, HU Shoutian 1, QIU Guibao 1,2   

  1. 1. Chongqing Wangbian Electric Co., Ltd., Chongqing 401256, China; 
    2. School of Materials and Engineering, Chongqing University, Chongqing 400044, China
  • Online:2026-06-28 Published:2026-06-18

摘要: 针对高磁感取向硅钢(Hi⁃B钢)在二十辊可逆冷轧机高速轧制过程中频繁出现的打滑与断带问题,本文结合产线实际生产情况,系统分析了打滑的产生机理及主要影响因素。研究表明:打滑主要由工作辊表面粗糙度随轧制道次增加而显著降低、道次压下率过大、前后张力制度不匹配以及乳化液浓度过高导致油膜过厚等因素共同引起。为此,提出了三项关键工艺优化措施:通过调整磨削工艺参数,提升工作辊初始粗糙度与磨槽深度,以增强轧辊⁃带钢间摩擦;优化张力制度,适当增大前张力并减小后张力,以扩大前滑区、稳定变形区;降低乳化液浓度,控制油膜厚度。实施上述措施后,Hi⁃B钢冷轧过程中的打滑与断带率显著降低,轧制稳定性与生产效率得到有效提升。

关键词: Hi?B钢, 冷轧, 打滑, 粗糙度, 张力, 乳化液浓度, 工艺优化

Abstract: In view of the frequent slipping and strip breakage problems of high magnetic induction oriented silicon steel (Hi⁃B steel) during the high⁃speed rolling process of the twenty⁃high reversing cold rolling mill, this article systematically analyzes the slipping mechanism and main influencing factors based on the actual production conditions of the production line. Research shows that slippage is mainly caused by factors such as the significant decrease in work roll surface roughness with increasing rolling passes, excessive pass reduction, mismatch of front and rear tension systems, and excessive oil film thickness due to high emulsion concentration. To this end, three key process optimization measures were proposed: increasing the initial roughness and grinding groove depth of the work roll by adjusting the grinding process parameters to enhance the friction between the roll and the strip; optimizing the tension system, appropriately increasing the front tension and reducing the rear tension to expand the front slip zone and stable deformation zone; reducing the emulsion concentration and controlling the oil film thickness. After implementing the above measures, the slippage and strip breakage rates during the cold rolling process of Hi⁃B steel were significantly reduced, and rolling stability and production efficiency were effectively improved.

Key words: Hi?B Steel, cold?rolling, skidding, roughness, tension, emulsion concentration, process optimization