电工钢 ›› 2026, Vol. 8 ›› Issue (1): 31-39.

• • 上一篇    下一篇

夹杂物特性对无取向硅钢磁性能的影响及其调控技术研究进展

傅 超,涂 杨,张 宁,张 波,孟 利   

  1. 钢铁研究总院有限公司,北京 100081
  • 出版日期:2026-02-28 发布日期:2026-02-11

Research progress on influence of inclusion characteristics on the magnetic properties of non⁃oriented silicon steel and its control technology#br#

FU Chao, TU Yang, ZHANG Ning, ZHANG Bo, MENG Li   

  1. Central Iron and Steel Research Institute, Beijing 100081,China
  • Online:2026-02-28 Published:2026-02-11

摘要: 无取向硅钢作为发电机、电动机等装备的核心软磁材料,冶金缺陷是其磁性能和产品品质的重要影响因素之一,其中夹杂物特性显著影响无取向硅钢的磁性能。本文系统梳理了夹杂物种类、形状、尺寸及数量对磁性能的影响规律与作用机理,总结了夹杂物的有效调控技术。夹杂物的种类、形态、尺寸和数量与磁性能密切相关:种类方面,氧化物夹杂物(如Al2O3)产生的应力场显著钉扎磁畴壁,加剧磁滞损耗;硫化物夹杂物(如MnS)因形态和分布差异,改变磁畴结构,影响磁导率各向异性;氮化物夹杂物(如AlN)以微小弥散形态钉扎晶界与位错,阻碍磁畴壁运动。形态方面,棱角状夹杂物引发应力集中,对磁畴壁阻碍作用远大于球形夹杂物。尺寸方面,微细夹杂物(<1 μm)通过抑制晶粒长大和强钉扎效应,导致矫顽力升高、铁损增加、磁感应强度降低。数量上,夹杂物的体积分数增加会增强相互作用、减小间距,导致应力场叠加,使铁损显著上升。作用机理方面,夹杂物通过改变磁畴壁能量状态、调控晶界迁移和再结晶织构,多维度影响磁性能。针对夹杂物的调控,目前主要采用钙处理和稀土处理技术,通过球化、聚集夹杂物,将其转变为复合夹杂物,实现尺寸增大、数量减少,有效提升无取向硅钢磁性能。

关键词: 无取向硅钢, 夹杂物, 磁性能, 钙处理, 稀土处理

Abstract: Non⁃oriented silicon steel is the core soft magnetic material of generators, motors and other equipment. Metallurgical defects are one of the important factors affecting its magnetic properties and product quality. The characteristics of inclusions significantly affect the magnetic properties of non⁃oriented silicon steel. In this paper, the influence law and mechanism of the type, shape, size and quantity of inclusions on magnetic properties were systematically sorted out, and the effective control technology of inclusions was summarized. The type, shape, size and quantity of inclusions are closely related to magnetic properties. In terms of type, the stress field generated by oxide inclusions ( such as Al2O3 ) significantly pins the magnetic domain wall and aggravates the hysteresis loss. Sulfide inclusions ( such as MnS ) change the magnetic domain structure and affect the magnetic permeability anisotropy due to the difference in morphology and distribution. Nitride inclusions ( such as AlN ) pin grain boundaries and dislocations in a small dispersed form, hindering the movement of magnetic domain walls. In terms of morphology, angular inclusions cause stress concentration and have a greater hindrance to the magnetic domain wall than spherical inclusions. In terms of size, fine inclusions ( < 1 μm ) lead to an increase in coercivity, an increase in iron loss, and a decrease in magnetic induction intensity by inhibiting grain growth and strong pinning effect. In terms of the number of inclusions, the increase of the volume fraction of inclusions will enhance the interaction, and the decrease of the spacing will lead to the superposition of the stress field, so that the iron loss will increase significantly.In terms of mechanism, inclusions affect magnetic properties in multiple dimensions by changing the energy state of magnetic domain wall, regulating grain boundary migration and recrystallization texture. In view of the regulation of inclusions, calcium treatment and rare earth treatment technology are mainly used at present. Through spheroidization and aggregation of inclusions, they are transformed into composite inclusions, which can increase the size and reduce the number, and effectively improve the magnetic properties of non⁃oriented silicon steel.

Key words: non?oriented silicon steel, inclusions, magnetic properties, calcium treatment, rare earth treatment