电工钢 ›› 2024, Vol. 6 ›› Issue (2): 17-.

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硅钢冷轧断带原因分析和工艺改进

舒泽腾,滑小杰,白  璐,姚昕宇,叶  芹,董香芸,闫成亮   

  1. 无锡普天铁心股份有限公司,江苏 无锡 214195
  • 出版日期:2024-04-28 发布日期:2024-04-24

Cause analysis and process improvement of cold-rolled broken strip of silicon steel#br#

SHU Zeteng, HUA Xiaojie, BAI Lu, YAO Xinyu, YE Qin, DONG Xiangyun, YAN Chengliang   

  1. Wuxi Putian Iron Core Company Limited, Wuxi 214195, China
  • Online:2024-04-28 Published:2024-04-24

摘要: 分析了硅钢冷轧断带的具体原因,从而进一步改善硅钢的制备工艺,降低断带产生的概率。实验结果表明:断带样断口部分和断带未断裂部分的AlN和Al2O3等脆性夹杂物的质量分数比合格样分别高26.03 %和29.65 %,同时硫化物和复合氮硫化物等塑性夹杂物的质量分数比合格样分别低64.75 %和56.14 %。脆性夹杂物在轧制过程中,周围会形成缝隙,这些缝隙会形成裂纹,在轧制力作用下形成长裂纹,最终造成断带。为了减少断带,在冶炼时,可以加入0.03 %~0.05 %的Sn元素降低脆性夹杂物在夹杂物中的占比,同时延长2~3 min冶炼时吹氩站的时长,使夹杂物分布均匀,防止脆性夹杂物聚集,最终降低断带发生的概率。

关键词: 断带, 轧制, 脆性夹杂物, 塑性夹杂物, 裂纹

Abstract: The cause of cold-rolled broken strip of silicon steel was analyzed, so as to further improve the preparation process of silicon steel and reduce the probability of cold-rolled broken strip. The experimental results showed that the contents of brittle inclusions such as AlN and Al2O3 in the fractured part and unfractured part of cold-rolled broken strip are respectively 26.03 % and 29.65 % higher than those of the qualified samples, while the contents of plastic inclusions such as sulfides and complex nitrogen sulfides are 64.75 % and 56.14 % lower than those of the qualified samples. During the rolling process, brittle inclusions will form gaps around them, and these cracks will form cracks, forming long cracks under the action of rolling force, and eventually causing band breakage.In order to reduce the belt breakage, 0.03 %~0.05 % Sn element can be added to reduce the proportion of brittle inclusions in the inclusions, and meanwhile extend the duration of the argon blowing station during 2~3 min smelting, which can make the inclusions evenly distributed, and prevent the accumulation of brittle inclusions, and ultimately reduce the probability of cold-rolled broken strip.

Key words: broken strip, rolling, brittle inclusion, plastic inclusion, crack