电工钢 ›› 2022, Vol. 4 ›› Issue (1): 44-.

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硅钢常化退火炉辊印缺陷预测分类预警方法研究

居蒋昊,黄望芽,赵 斌   

  1. 宝山钢铁股份有限公司 硅钢事业部,上海 201900
  • 出版日期:2022-02-28 发布日期:2022-02-21

Research on predictation,classification and early warning method of normalizing annealing furnace roll marks on silicon steel

JU Jianghao,HUANG Wangya, ZHAO Bin   

  1. Silicon Steel Division, Baoshan Iron & Steel Co.,Ltd., Shanghai 201900, China
  • Online:2022-02-28 Published:2022-02-21

摘要: 针对宝钢硅钢常化退火过程中产生的退火炉辊印缺陷问题,通过实际生产的大数据与产品质量问题相结合,将数据挖掘、数据分析方法应用到实际,一定程度上解决了现场实际生产中的痛点,为现场生产提供决策支撑,避免了以前通过人工识别判定存在疏漏和无法定量判断的问题,形成了一套具有鲁棒性和可操作性的钢铁生产过程数据分析方法。通过智慧决策系统平台获取实际生产和表检仪数据,基于Pearson相关系数算法进行变量挑选和特征工程,并应用随机森林算法对数据建立分类预测模型,实现了质量问题的溯源和监控,通过数据量化预测了炉辊印缺陷是否可通过轧制消除的质量问题,识别准确率达到96.43 %。

关键词: 硅钢, 辊印, 数据分析, 数据挖掘

Abstract: In views of the normalizing annealing furnace roll marks problem occurred in the process of normalizing annealing of silicon steel in Baosteel, by combining big data from actual production with product quality problems, data mining and data analysis methods were applied to actual production to solve the pain points and provide decision support, a robust and practical data analysis method for the steel production process has been developed, which avoided the previous problems of omission and nonquantitative judgment through manual identification. Through the intelligent decision system platform to obtain the actual production and surface detector data, variable selection and feature engineering were carried out based on Pearson correlation coefficient algorithm and applied random forest algorithm to classify and forecast the data, which realized the traceability and monitoring of quality problems. Therefore the quality problem whether the defect of furnace roll marks can be eliminated by rolling would be predicted by quantitative data, and the recognition accuracy reached 96.43 %.

Key words: silicon steel, roll marks, data analyzing, data mining