电工钢 ›› 2019, Vol. 1 ›› Issue (1): 55-58.

• • 上一篇    

硅钢酸再生石墨换热器典型故障及改进措施

王明,刘兆月,赵新宝   

  1. 首钢智新迁安电磁材料有限公司,河北 迁安 064400
  • 出版日期:2019-10-28 发布日期:2020-07-13

Typical faults of silicon steel acid regenerated graphite heat exchanger and its improvement measures

  • Online:2019-10-28 Published:2020-07-13

摘要: 首钢硅钢酸再生机组预脱硅区域石墨换热器为进口块孔式石墨换热器,用于冷却从硅钢酸洗线上输送来的废酸。从酸洗线排向预脱硅机组的废酸中硅泥含量较高约为500 mg/L,自投产以来,预脱硅区域石墨换热器频繁出现硅泥堵塞故障。通过对该石墨换热器构造、典型故障及目前处理方法存在的问题进行了详细分析,并提出了改进措施。通过设备合理选型、优化,增设在线碱洗系统,利用SiO2与NaOH反应生成Na2SiO3溶于水的原理,从而方便、有效地对石墨换热器进行在线疏通,提高了石墨换热器的投入率,大大降低了检修、备件费用。

关键词: 石墨换热器, 堵塞, 硅泥, 碱洗系统

Abstract: The graphite heat exchanger in the predesilication area of Shougang siliconsteel acid regeneration unit is a blockhole type graphite heat exchanger, which is used to cool the waste acid transported from the pickling line of silicon steel. The content of Silicon mud in the waste acid discharged from the pickling line to the predesilication unit is about 500 mg/L. Since putting into production, the silicon mud blockage of graphite heat exchanger in predesilication area often occurs. In this paper, the structure of the graphite heat exchanger, the typical faults and the existing problems of the current treatment methods were discussed in detail, and the improvement measures were put forward. Through the reasonable selection and optimization of equipment, an online alkaline cleaning system is set up, and the reaction between SiO2 and NaOH is used to generate Na2SiO3 which is soluble in water. Therefore, it is convenient and effective to dredge the graphite heat exchanger online, which improves the input rate of the graphite heat exchanger and greatly reduces the cost of maintenance and spare parts.

Key words: graphite heat exchanger, blockage, silicon mud, alkaline cleaning system