炼钢 ›› 2023, Vol. 39 ›› Issue (2): 28-35.

• 炉外精炼 • 上一篇    下一篇

真空精炼过程底吹氩气工艺对风电钢中大颗粒夹杂物的影响

罗  艳1,杨  文1,刘占礼2,姜静宇3   

  1. 1.北京科技大学 冶金与生态工程学院,北京 100083;
    2.河钢集团有限公司 钢研总院,河北 石家庄 050023;
    3.河钢集团有限公司 舞钢公司,河北 舞钢 462500
  • 出版日期:2023-04-05 发布日期:2023-04-06

Effect of the bottom blowing process on large-size inclusions in wind power steel during vacuum refining process

  • Online:2023-04-05 Published:2023-04-06

摘要: 为提高Q345D风电钢VD精炼过程大尺寸夹杂物的去除效率,展开了VD底吹工艺优化试验研究。在VD真空处理前,方案1即VD精炼高真空的前10 min底吹单孔流量400 L/min、后5 min单孔流量250 L/min条件下,钢中夹杂物主要为高Al2O3含量的钙铝酸盐,而优化方案2~3即VD精炼高真空的前10 min底吹单孔流量500 L/min、后5 min单孔流量150~100 L/min条件下钢中夹杂物平均成分为更低熔点钙铝酸盐;VD处理后钢中夹杂物均为低熔点夹杂物。方案1中VD精炼过程大于10 μm和大于15 μm的夹杂物平均尺寸分别增加66.24 %和62.32 %;方案2中大于10 μm和大于15 μm的夹杂物的平均尺寸分别增加23.40 %和33.39 %,尤其夹杂物数密度仅分别增加16.33 %和28.57 %。这充分说明了VD精炼过程高真空的前10 min强搅拌、后5 min中强搅拌的工艺有利于对大颗粒夹杂物的去除,同时减小卷渣概率。

关键词: VD精炼, 底吹工艺, 大尺寸夹杂物, 风电钢

Abstract: In the current study, the optimization experiment of VD bottom blowing process for Q345D wind power steel was carried out to improve the removal efficiency of large-size inclusions in VD refining process. Before the VD vacuum treatment, inclusions in the steel were calcium aluminate with high Al2O3 content under the bottom blowing condition of 400 L/min in the first 10 min and 250 L/min in the last 5 min during VD high vacuum process (scheme 1), while the average composition of inclusions in the optimized process was closer to liquid calcium aluminate under the bottom blowing condition of 500 L/min in the first 10 min and 150-100 L/min in the last 5 min during VD high vacuum process (scheme 2 and scheme 3). Inclusions in the steel after VD treatment were all low melting point. For scheme 1, >10 μm and >15 μm inclusions increased by 66.24 % and 62.32 % respectively. However, >10 μm and >15 μm inclusions in scheme 2 increased by 23.40 % and 33.39 % respectively, especially the number density of inclusions increased by only 16.33 % and 28.57 % respectively. It was indicated that a strong stirring in the first 10 min and a moderate stirring in the last 5 min during VD high vacuum process could promote the removal of large-size inclusions and reduce the probability of slag entrainment.

Key words: VD refining, bottom blowing process, large-size inclusions, wind power steel