炼钢

• 产品工艺与质量控制 • 上一篇    

超低碳IF钢专线化精准生产实践

李大鹏1,2   

  1. (1.钢铁研究总院 先进钢铁流程及材料国家重点实验室,北京 100081; 2.本溪钢铁集团公司 炼钢厂,辽宁 本溪 117021)
  • 接受日期:1900-01-01 出版日期:2020-02-05

Practice of precise and specialized production for ultra-low carbon IF steel

  • Accepted:1900-01-01 Online:2020-02-05

摘要: 时间节奏的掌控是炼钢系统达到经济、高效、优质、低耗目标的前提,针对本溪钢铁集团公司转炉炼钢厂炉机对应关系混乱的现象,确立7条专业化生产线,以超低碳IF钢生产为例,运用甘特图对转炉、RH、连铸机三者的工序时间进行匹配分析,找出转炉和RH为原流程运行的瓶颈。通过供氧强度从2.86 m3/(t·min)提高到3.19 m3/(t·min)、扩大出钢口内径、RH预抽真空、尽快抽至极限真空度、增大脱碳后期提升气体流量等工艺优化,缩短转炉及RH作业周期,并采用首次提出的恒浇铸周期技术,生产节奏从平均45 min精准地降至(32±2) min,实现专线化精准炼钢。

关键词: 超低碳IF钢, 专线化, 节奏匹配, 恒浇铸周期, 精准生产

Abstract: Based on the control of time rhythm,the goals of low cost, high efficient, high quality and energy saving can be achieved in steelmaking system. Aiming at the indefinite furnacecaster corresponding relation in BOF steelmaking plant of Bensteel, seven specialized production lines were established. Such as producing ultralow carbon IF steel, the matching analysis of operation time among BOF, RH and CCM was carried out by applying GANTT diagram. The bottleneck of the previous flow running was the BOF and RH. By increasing the oxygen supply intensity from 2.86 m3/(t·min) to 3.19 m3/(t·min), enlarging the dimension of tapping hole, taking a pre-vacuum operation, rapidly reaching the limit vacuum and increasing the lifting gas amount at later stage of decarburization, BOF and RH process cycles were shortened. Consequently, production rhythm was precisely lowered to (32±2) min from averagely 45 min by employing the technology of constant casting period which was first put forward. The precise and specialized steelmaking was realized.

Key words: ultra-low carbon IF steel, specialized production line, rhythm matching, constant casting period, precise production