炼钢 ›› 2026, Vol. 42 ›› Issue (2): 1-8.

• 铁水预处理 • 上一篇    下一篇

直角孔十字桨叶对KR脱硫剂混合行为的影响

韩静静1,张利武2,李  更1,张延玲1,赵  峥1   

  1. 1.北京科技大学 绿色低碳钢铁冶金全国重点实验室,北京 100083;
    2.石横特钢集团有限公司,山东 泰安 271612
  • 出版日期:2026-04-05 发布日期:2026-03-26

Impact of right-angled-hole cross impeller on mixing behavior of desulfurizer in KR

  • Online:2026-04-05 Published:2026-03-26

摘要: 针对某钢厂KR脱硫工序中石灰利用率低的问题,设计了一种新型直角孔十字桨叶。通过数值模拟与水模型试验相结合的方法,系统研究了新型桨叶的流场特性及其对脱硫剂混匀时间和稳定存在于金属相中脱硫剂比例的影响机制。结果表明,直角孔十字桨叶通过强化离心效应,优化了流场分布特性,实现了脱硫剂的高效定向输运和均匀分散;在156~201 r/min转速范围内可使混匀时间显著缩短23.4%~31.3%,混合效率得到显著提升;在相同工艺条件下,稳定存在于金属相中的脱硫剂比例从26%提升至44%,改善了脱硫剂与铁水的混合效果。

关键词: 桨叶结构, KR搅拌法脱硫, 分散特性, 数值模拟, 水模型试验

Abstract: To address the issue of low lime utilization efficiency in the KR desulfurization process at a steel plant, an innovative right-angled-hole cross impeller was developed. By integrating numerical simulation with water modeling experiments, the flow field characteristics of the novel impeller and its influence mechanisms on both the desulfurizer mixing time and the proportion of desulfurizer stably retained in the metal phase were systematically investigated. The results demonstrate that the right-angled-hole cross impeller enhances centrifugal effects to optimize flow field distribution, achieving efficient directional transport and homogeneous dispersion of desulfurizer. Within the rotational speed range of 156-201 r/min, the mixing time was substantially reduced by 23.4%-31.3%, indicating remarkable improvement in mixing efficiency. Under identical process conditions, the retention rate of desulfurizer in the metal phase increased from 26% to 44%, significantly improving the mixing effectiveness between desulfurizer and hot metal.

Key words: impeller structure, KR desulfurization, motion behavior, numerical simulation, water modeling experiment