炼钢 ›› 2025, Vol. 41 ›› Issue (6): 67-80.

• 凝固与浇铸 • 上一篇    下一篇

电磁感应加热对连铸大圆坯中间包内流场及温度场的影响

董文利1,李春艳1,2,黎才庆1,刘海啸2,朱振国1,王睿智1   

  1. 1.河南济源钢铁(集团)有限公司,河南 济源 459000;
    2.辽宁科技大学 材料与冶金学院,辽宁 鞍山114000
  • 出版日期:2025-12-05 发布日期:2025-11-28

Effect of electromagnetic induction heating on flow field and temperature field in tundish of continuous casting round bloom

  • Online:2025-12-05 Published:2025-11-28

摘要: 针对某特钢厂大圆坯感应加热中间包流场和温度场进行数值模拟,以揭示中间包内流场和温度场的传输规律,并用于指导生产和优化通道式感应加热中间包的工艺。结果表明:中间包感应加热后钢液平均停留时间较未加热时增加了40 s,平均死区体积较未加热时降低了3.3百分点,感应加热后中间包流场更稳定。通过对瞬态温度场和流场的分析可以发现,感应加热后温度场整体较为稳定,每一个层面上的各处温度均匀,中间包内的扰动较小,速度较慢,没有明显的涡流现象,说明不会引起卷渣现象。激励电流越大,感应加热效果越明显,通过设计合理的供电档位,可以实现低过热度恒温浇铸。

关键词: 感应加热, 大圆坯, RTD曲线, 流场, 温度场

Abstract: The flow field and temperature field of induction heating tundish for large round bloom in a special steel plant were numerically simulated. The purpose is to reveal the transmission law of flow field and temperature field in tundish, and to guide the production and optimize the process of channel induction heating tundish. The results show that the average residence time of molten steel after induction heating in tundish is 40 s higher than that before heating, and the average dead zone volume is 3.3 percentage points lower than that before heating. The flow field of tundish is more stable after induction heating. Through the analysis of the transient temperature field and flow field, it can be found that the temperature field after induction heating is relatively stable as a whole, the temperature at each level is uniform, the disturbance in the tundish is small, the speed is slow, and there is no obvious eddy current phenomenon, indicating that it will not cause slag entrapment. The larger the excitation current is, the more obvious the induction heating effect is. By designing a reasonable power supply gear, low superheat constant temperature casting can be achieved.

Key words: induction heating;big round bloom;RTD curve;flow field;temperature field