炼钢 ›› 2025, Vol. 41 ›› Issue (4): 36-44.

• 炉外精炼 • 上一篇    下一篇

1215MS钢LF精炼过程控制与分析

周  军,孙  波,邓南阳,解养国,王  勇,解文中,龚  磊   

  1. 马鞍山钢铁股份有限公司 长材事业部,安徽 马鞍山 243000
  • 出版日期:2025-08-05 发布日期:2025-07-31

Analysis and control of 1215MS steel in LF refining process 

  • Online:2025-08-05 Published:2025-07-31

摘要: 为了实现1215MS钢LF精炼过程氧含量精确控制,通过对渣钢间氧平衡反应进行热力学计算,在结合某厂生产实践的基础上,分析研究了钢水弱脱氧、精炼渣成分和钙处理变性夹杂物等精炼过程控制工艺,提出了相应改进措施,取得了良好效果,结果表明:通过转炉终点钢水留碳质量分数0.050%~0.060%,出钢过程采取分步弱脱氧,精确控制钢水铝质量分数0.002 5%~0.004 5%,氧质量分数0.003 0%~0.005 0%;LF精炼调整精炼渣成分w(FeO+MnO)=5%~7%,w(Al2O3)=18%~20%,碱度为2.0~2.5,曼内斯曼指数为0.10~0.15,精炼末期钙处理控制钢水终点钙质量分数为0.001 0%~0.002 0%,可将精炼终点溶解氧质量分数精确控制为0.005 0%~0.006 0%,铸坯全氧质量分数控制为0.012%~0.014%,硫化物夹杂长宽比不大于4的数量占比由53.2%提升至84.8%。

关键词: 高硫易切削钢, 氧含量, 弱脱氧, 精炼渣成分, 硫化物改性

Abstract: In order to achieve precise control of oxygen content in LF refining process of 1215MS steel,thermodynamic calculations were carried out on the oxygen balance reaction between slag and steel.On the basis of combining production practice in a certain factory,the refining process control techniques such as weak deoxidation of molten steel,the refining slag composition,and modified inclusions in calcium treatment were analyzed and studied.Corresponding improvement measures have been proposed and good results have been achieved.The results showed that by retaining 0.050%-0.060% carbon mass fraction at the end of the converter process,step-by-step weak deoxidation was adopted during the tapping process,controlling the aluminum mass fraction in molten steel to be 0.002 5%-0.004 5%,and the oxygen mass fraction to be 0.003 0%-0.005 0%.LF refining process adjusted the composition of refining slag w(FeO+MnO) to be 5%-7%,w (Al2O3) to be 18%-20%,basicity to be 2.0-2.5,Mannesmann index to be 0.10-0.15,and calcium treatment controled the endpoint calcium mass fraction of molten steel to be 0.001 0%-0.002 0% at the end of refining.The mass fraction of dissolved oxygen at the refining endpoint could be precisely controlled to be 0.005 0%-0.006 0%,the total oxygen mass fraction of the casting billet could be controlled to be 0.012%-0.014%,the proportion of sulfide inclusions with a length to width ratio no more than 4  increased from 53.2% to 84.8%.

Key words: high sulfur free cutting steel, oxygen content, weak deoxygenation, composition of refined slag, sulfide modification