炼钢 ›› 2025, Vol. 41 ›› Issue (2): 38-46.

• 炉外精炼 • 上一篇    下一篇

Q690钢钢液钙处理工艺优化与工业试验

高志滨1,刘忠建1,高  山1,刘文凭1,王忠刚1,张立峰2,杨  文3   

  1. 1.莱芜钢铁集团银山型钢有限公司 炼钢厂,山东 济南 271104;
    2.北方工业大学 机械与材料工程学院,北京 100144;
    3.北京科技大学 冶金与生态工程学院,北京100083
  • 出版日期:2025-04-05 发布日期:2025-04-02

Optimization and industrial test of calcium treatment process for Q690 steel liquid

  • Online:2025-04-05 Published:2025-04-02

摘要: 为改善钢水洁净度、控制夹杂物形态,寻求合适的钙处理工艺技术,首先采用FactSage软件对铝镇静钢Q690钙处理进行热力学计算,分析钢液成分和温度等对钙处理的影响,建立Q690钢钙处理模型,得到Q690钢中夹杂物完全液态化改性所需的最小喂钙量;其次对钙收得率影响因素进行分析,得到钙收得率随钙处理前钢中T.O含量的降低而提高,钙收得率与喂线量成反比,即喂线量越少时钙收得率越高的结论;为兼顾Q690钢可浇性和夹杂物去除效率,减少浇铸过程发生水口结瘤的风险,同时避免夹杂物完全液态化,确定了Q690钢合适的钙加入量为25.85~26.92 g/t。工业试验结果表明,RH钙处理后钢中T.O质量分数可降至5×10-6以下,连铸坯中T.O质量分数可降至6×10-6以下;钙处理后钢中夹杂物数密度和面积分数基本没变化,在浇铸过程钢中析出大量高CaS含量的夹杂物,导致夹杂物数密度和面积分数急剧增加,连铸坯中夹杂物数密度为6~8个/mm2,面积分数为(150~230)×10-6,连铸坯中检测到的最大夹杂物尺寸在10~20 μm,洁净度满足优质钢种质量要求。

关键词: Q690钢, 洁净度, 钙处理, T.Ca含量, 夹杂物

Abstract: In order to improve the cleanliness of molten steel, control the morphology of inclusions and find a suitable calcium treatment process technology, the thermodynamic calculation of calcium treatment of aluminum-killed steel Q690 was carried out by using FactSage software. The effects of composition and temperature of molten steel on calcium treatment were analyzed. The calcium treatment model of Q690 steel was established, and the minimum calcium feeding amount required for complete liquid modification of inclusions in Q690 steel was obtained. The influencing factors of calcium yield were analyzed, and the calcium yield increased with the decrease of T.O content in steel before calcium treatment. The calcium yield was inversely proportional to the amount of wire feeding, meaning that the lower the feeding amount, the higher the calcium yield. Considering the castability and inclusion removal efficiency of Q690 steel, in order to reduce the risk of nozzle clogging during the casting process and avoid the complete liquidization of inclusions, the appropriate calcium addition amount of Q690 steel was determined to be 25.85-26.92 g/t. The results of industrial test show that after RH calcium treatment, the mass fraction of T.O can be reduced to less than 5×10-6, and in billet it can be reduced to below 6×10-6. After calcium treatment, the number density and area fraction of inclusions in the steel remained unchanged, and a large amount of inclusions with high CaS content precipitated in the steel during casting, as a result, the number density and area fraction of inclusions in continuous casting billet increase sharply, the number density of inclusions is about 6-8 per mm2, the area fraction is about (150-230)×10-6, the maximum size of inclusions detected in continuous casting billet is between 10-20 μm, and the cleanliness meets the quality requirements of high quality steel grades.

Key words: Q690 steel, cleanliness, calcium treatment, total Ca content, inclusion