炼钢 ›› 2023, Vol. 39 ›› Issue (6): 59-67.

• 凝固与浇铸 • 上一篇    下一篇

中间包感应加热与吹氩协同控制工艺数值模拟

龙云贺,郑淑国,朱苗勇   

  1. 东北大学 冶金学院,辽宁 沈阳 110819
  • 出版日期:2023-12-05 发布日期:2023-12-06

Numerical simulation of the tundish controlled by induction heating and argon blowing

  • Online:2023-12-05 Published:2023-12-06

摘要: 中间包采用感应加热与吹氩协同控制工艺有望实现高效去夹杂及低过热度浇铸。针对该工艺,并结合国内某钢厂的感应加热中间包建立三维非稳态数学模型,研究其磁场的分布规律,并对比分析了有无吹氩及吹气量对其流场、温度场以及夹杂物去除的影响。结果表明:感应加热中间包内偏心电磁力最小值偏离通道几何中心10 mm,沿通道径向距线圈较近位置焦耳热略有增加。吹氩使感应加热中间包内钢液在气幕两侧各形成一个循环流,消除了中间包角部流动不活跃的小循环流;且浇注区温度分布更均匀;与无吹氩感应加热中间包相比,吹氩后夹杂物去除率增大了0.4倍,有更好的去夹杂效果。吹气量在10~40 L/min时,靠近通道一侧下方存在流速较小的小循环流;当吹气量增至55 L/min时,浇注区内开始形成稳定的气幕,并在其两侧各形成一个循环流;就本研究而言,55 L/min的吹气量有最佳的控流及去夹杂效果。

关键词: 中间包, 感应加热, 吹氩, 磁场, 流场, 温度场, 夹杂物

Abstract: The tundish controlled by induction heating and argon blowing is expected to achieve efficient inclusion removal and low superheat pouring. For the technology, a three-dimensional unsteady mathematical model was established based on the induction heating tundish of a steel mill. The distribution of the magnetic field was studied, and the effects of argon blowing and gas blowing rates on the flow field, temperature field and inclusion removal were compared and analyzed. The results show that the minimum value of eccentric electromagnetic force in the induction heating tundish deviates from the geometric center of the channel by 10 mm, and Joule heat increases slightly along the channel radially closer to the coil. Argon blowing makes the molten steel in the induction heating tundish form a circulating flow on both sides of the gas curtain, eliminating the small inactive circulating flow in the corner of the tundish. And the temperature distribution in the pouring zone is more uniform. Compared with the induction heating tundish without argon blowing, the removal ratio of inclusions after argon blowing increases by 0.4 times, which has better inclusion removal effect. When the gas blowing rate is between 10 and 40 L/min, there is a small circulating flow with low flow rate near the channel side. When the blowing rate is increased to 55 L/min, a stable gas curtain begins to form in the pouring zone, and a circulating flow is formed on both sides of it. In this study, the blowing rate of 55 L/min has the best flow control and inclusion removal effect.

Key words: tundish, induction heating, argon blowing, magnetic field, flow field, temperature field, inclusions