炼钢 ›› 2023, Vol. 39 ›› Issue (4): 55-61.

• 凝固与浇铸 • 上一篇    下一篇

非稳态浇铸下提升引流砂去除率的模拟研究

朱李艳1,赵雯雯2   

  1. 1.马鞍山钢铁股份有限公司 特钢公司,安徽 马鞍山 243002;
    2.欧冶链金再生资源有限公司 华东分公司,安徽 马鞍山 243002
  • 出版日期:2023-08-05 发布日期:2023-07-25

Simulation study on improving the removal rate of stuffing sand under unsteady pouring

  • Online:2023-08-05 Published:2023-07-25

摘要: 针对某5机5流圆坯连铸机存在多炉连浇时铸坯质量不稳定,尤其是换包过程中氧化性的引流砂不断污染钢水、影响钢液洁净度的问题,以5流中间包为研究对象,分别通过热力学计算和水模拟试验研究了引流砂对钢液质量的影响,提出了改善引流砂流动行为的优化方案。结果表明:开浇过程引流砂会导致钢液氧含量的增加,降低钢液的洁净度;非稳态浇铸过程中,引流砂进入钢液内部发生卷渣,其去除率与长水口插入深度、钢包流量以及中间包液面有关,当大包流量为3 m3/h,长水口浸入深度为160 mm,中包液面为400 mm时,引流砂去除率最高为94 %;优化后的控流装置方案改善了引流砂的流动行为,其去除率最大达到了99.5 %,且稳态浇铸时,各流响应时间和平均停留时间散度较小,各流一致性提高,有利于均匀钢水的成分和温度。

关键词: 引流砂, 非稳态, 夹杂物, 钢液洁净度

Abstract: In view of the instability of round billet quality during continuous casting of a fivemachine fivestrand caster, especially the problem that the oxidizing stuffing sand continuously pollutes the molten steel and affects the cleanliness of molten steel during the ladle change process, the influence of the stuffing sand on the quality of molten steel was studied with the five-strand tundish as the research object through thermodynamic calculation and water simulation experiments, and the optimization scheme to improve the flow behavior of the stuffing sand was proposed. The results show that the stuffing sand during the open casting process increases the oxygen content of molten steel and reduces the cleanliness of molten steel. During the unsteady casting process, slag entrapment occurs when the stuffing sand enters into the molten steel. The removal rate of the stuffing sand is related to the insertion depth of the ladle shroud, the flow rate of the ladle and the liquid level of the tundish. When the flow rate of the ladle is 3 m3/h, the immersion depth of the ladle shroud is 160 mm, and the liquid level of the tundish is 400 mm, the removal rate of the stuffing sand is 94 % at the highest.The optimized flow control device improves the flow behavior of the stuffing sand, and its removal rate reaches 99.5 % at the maximum. In addition, during steady casting process,the divergence of the response time and the average residence time of each flow is small, and the consistency of each flow is improved, which is conducive to uniform composition and temperature of molten steel.

Key words: stuffing sand, unsteady state, inclusion, cleanliness of molten steel