炼钢 ›› 2021, Vol. 37 ›› Issue (6): 52-58.

• 凝固与浇铸 • 上一篇    下一篇

板坯连铸质量提升关键技术的研究与应用

孔意文,秦文彬,刘  强,阎建武,王  庆,韩志伟   

  1. (中冶赛迪工程技术股份有限公司 连铸事业部,重庆 400013)
  • 出版日期:2021-12-05 发布日期:2021-12-03

Research and application of key technologies for improving the quality of slab continuous casting

  • Online:2021-12-05 Published:2021-12-03

摘要: 针对目前板坯连铸动态二冷控制模型和动态轻压下模型忽略铸坯宽度方向上冷却不均匀的现象,使用喷嘴存在雾化效果差、喷嘴堵塞严重、喷嘴调节能力小、喷射角度不稳定,以及铰链点型式扇形段在线辊缝控制精度较差、装配和拆卸困难,不能满足现代连铸技术对高辊缝精度和降低维护成本要求的问题,通过研究开发了三维温度场在线仿真模型、新型高效喷嘴、新型无间隙辊缝调节扇形段,并且在多个工程现场进行了应用。升级改造后,铸坯探伤合格率提升至99.5 %,铸坯表面横裂纹、纵裂纹、角部裂纹发生率分别下降了53.96 %、56.3 %、29.19 %,扇形段离线标定和在线控制辊缝精度提高2倍以上,扇形段安装和拆卸时间减少了66 %。

关键词: 板坯连铸, 三维温度场, 高效喷嘴, 扇形段, 无间隙

Abstract: At present,the phenomenon of uneven cooling in the width direction of slab was ignored in the dynamic secondary cooling control model and dynamic soft reduction model of slab continuous casting. The nozzle had the problems of poor atomization effect,serious nozzle blockage,small nozzle adjustment ability and unstable spray angle. The hinge point type sector segment had poor roll gap accuracy and difficult to assemble and disassemble,which cannot meet the requirements of modern continuous casting technology for high roll gap accuracy and reducing maintenance cost. To solve the above problems,an online simulation model of three-dimensional temperature field,a new type of high-efficiency nozzle,and a new type of gapless roll gap adjustment segment were developed and applied in many engineering fields. After upgraded,the detection pass rate of cast slabs was increased to 99.5 %,and the incidence of transverse cracks,longitudinal cracks,and corner cracks on the surface of cast slabs was reduced by 53.96 %,56.3 %,and 29.19 % respectively. The offline calibration of the segment and the online control of the roll gap accuracy were increased by more than 2 times,and the installation and disassembly time of the segment was reduced by 66 %.

Key words: slab continuous casting, three-dimensional temperature field, high-efficiency nozzle, segment, clearance-free