炼钢 ›› 2025, Vol. 41 ›› Issue (4): 66-73.

• 凝固与浇铸 • 上一篇    下一篇

结晶器参数对小方坯凹坑产生的影响

王君天1,闫江辉2   

  1. 1.杭州钢铁集团有限公司,浙江 杭州 310022;
    2.浙江杭钢镍铬新材料有限公司,浙江 杭州 310022
  • 出版日期:2025-08-05 发布日期:2025-07-31

The influence of mold parameters on the dent occurrence of billets 

  • Online:2025-08-05 Published:2025-07-31

摘要: 铸坯的热装热送可以显著降低轧制成本、节约能源、降低碳排放,提高企业的经济效益。良好的铸坯质量是热装、热送的基
础,而铸坯凹坑缺陷是影响铸坯表面质量的重要因素之一。重点探讨了结晶器参数对小方坯凹坑的影响,根据数值模拟和铸坯收缩特性,对结晶的锥度进行合理设计,将单锥度结晶器改为三锥度结晶器,使得结晶器锥度和钢液在结晶器内的冷却收缩相吻合,角部和中心部位冷却更加均匀,铸坯凹坑缺陷显著减少;结晶器增加镀层和缓冷条,减弱了角部冷却,使铸坯冷却均匀,减少凹坑了发生,提高了铸坯的热送率和成材率。优化后,浇铸CrMo钢种,小方坯无凹坑缺陷的炉次合格率由73.73%提高到94.80%,凹坑平均宽度由45 mm减少到15 mm,深度由5 mm减少到2 mm。

关键词: 连铸坯, 凹坑缺陷, 结晶器, 锥度 

Abstract: Hot loading and hot delivery of con-casting billets can significantly reduce rolling costs, save energy, reduce carbon emissions, and improve the economic benefits of enterprises. Good billet quality is the foundation of hot loading and hot delivery, and dent defects in billet are one of the important factors affecting the surface quality of the billet. The influence of mold parameters on billet dents was discussed in the paper. According to the numerical simulation and the shrinkage characteristics of the billet, the mold taper was reasonably designed from the original single-taper to the three-taper, so that the mold taper coincides with the cooling and shrinkage of the liquid steel in the mold, the cooling of the corners and central parts were more uniform, and the defects of dent reduced significantly in billets. The coating and slow cooling strip were added to the mold, weakening the corner cooling, making the cooling of the billet uniform, reducing the occurrence of dents, and improving the hot delivery rate and yield of the billet. After mold parameters optimization, the pass rate for dent in CrMo steel billet increased from 73.73% to 94.80%, the average width of the dent reduced from 45 mm to 15 mm, and the depth reduced from 5 mm to 2 mm.

Key words: casting billet, defect of dent, mold, taper