炼钢

• 产品工艺与质量控制 • 上一篇    

高品质轴承钢BOF-LF-RH-CC和EAF-LF-VD-CC工艺夹杂物演变规律

屈志东,谢 有,孟晓玲,徐建飞,王昆鹏   

  1. (中天钢铁集团有限公司 技术中心,江苏,常州 213100)
  • 接受日期:1900-01-01 出版日期:2020-04-05

Evolution rules of inclusions in high quality bearing steel produced by BOF-LF-RH-CC and EAF-LF-VD-CC process

  • Accepted:1900-01-01 Online:2020-04-05

摘要: 以某公司两种不同轴承钢生产工艺为例,对BOF-LF-RH-CC和EAF-LF-VD-CC两种工艺生产的轴承钢夹杂物进行了对比分析。初炼炉的出钢碳含量会对LF精炼前期夹杂物的数量以及成分产生影响,BOF出钢w(C)=0.07 %的炉次,LF精炼初期夹杂物数量为5.04个/mm2且主要为Al2O3夹杂物;EAF出钢w(C)=0.58%的炉次,LF精炼初期夹杂物数量为2.49个/mm2且主要为MgO·Al2O3夹杂物,但在LF精炼结束时出钢碳含量对夹杂物数量的影响较小。LF精炼炉渣中CaO活度会对夹杂物中CaO的含量产生影响,BOF-LF-RH-CC工艺LF精炼渣CaO活度为0.632,对应的精炼结束时夹杂物中w(CaO)=5 %;EAF-LF-VD-CC工艺LF精炼渣CaO活度为0.965,对应的精炼结束时夹杂物中w(CaO)=18 %。对比分析过RH、VD后轴承钢夹杂物的成分和数量变化情况,发现经RH处理后MgO·Al2O3类高熔点夹杂物数量由1.02个/mm2降低至0.01个/mm2;经VD处理后MgO·Al2O3类高熔点夹杂物数量由0.18个/mm2降低至0.01个/mm2,夹杂物主要为低熔点的CaO-Al2O3,但从CaO-Al2O3-MgO类夹杂物总数量分析上发现RH处理后夹杂物数量急剧降低,而经VD处理后夹杂物数量并没有较大下降,认为VD过程的MgO・Al2O3夹杂物的减少是由于VD过程剧烈钢渣混冲导致炉渣对MgO·Al2O3变相 “钙处理”的结果。

关键词: 轴承钢, 夹杂物, RH, VD

Abstract: Bearing steel inclusions produced by BOF-LF-RH-CC and EAF-LF-VD-CC were compared and analyzed by taking two different bearing steel production processes of a company as an example. The furnace tapping at the beginning of the carbon content of the early stage of the LF refining effect on the number of inclusions as well as the composition, the carbon mass fraction of steel for 0.07 % in the BOF,LF refining the early inclusion and quantity for 5.04 per mm2 was mainly for Al2O3 inclusions, the carbon mass fraction of steel for 0.58 % in the EAF, LF refining the early inclusion and quantity for 2.49 per mm2 was mainly for MgO·Al2O3 style inclusions, but at the end of the LF refining steel carbon content have less effect on the number of inclusions. CaO activity in LF refining slag has an impact on CaO content in inclusions. LF refining slag of BOF-LF-RH-CC process has an CaO activity of 0.632, and the CaO mass fraction in inclusion is 5 % at the end of refining. The CaO activity of LF refining slag in EAF-LF-VD-CC process is 0.965, and the CaO mass fraction of inclusion at the end of refining is 18 %. By comparing and analyzing the composition and quantity changes of bearing steel inclusions after RH and VD, it is found that the number of MgO·Al2O3 high-melting point inclusions decreases from 1.02 per mm2 to 0.01 per mm2 after RH. MgO・Al2O3 style high melting point inclusion quantity by 0.18 per mm2 was reduced to 0.01 per mm2 after VD and inclusions are mainly low melting point of CaO-Al2O3, but from CaO-Al2O3-MgO style class inclusion quantity analysis found on RH treatment after a sharp decline in the number of inclusions and inclusions after VD amount is not large drop, think of VD process of MgO・Al2O3 style inclusions decrease of slag due to sharp steel slag mix at VD process of MgO·Al2O3 style disguised “calcium treatment” results.

Key words: bearing steel, inclusions, RH, VD