炼钢

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RH精炼炉脱碳模型研究

杨业鹏1,岳 峰1,马明胜2   

  1. (1.北京科技大学 钢铁共性技术协同创新中心,北京 100083; 2.甘肃酒钢集团宏兴钢铁股份有限公司 碳钢薄板厂,甘肃嘉峪关735100)
  • 接受日期:1900-01-01 出版日期:2020-04-05

Study on decarburization model for RH refining furnace

  • Accepted:1900-01-01 Online:2020-04-05

摘要: 为了提高生产效率,减少生产成本,以全混模型为基础,对酒钢宏兴股份有限公司某厂RH精炼炉的脱碳过程进行研究,开发了碳成分预报模型,并用C#语言进行了编程,实现了模型的在线运行,对实际生产过程中的碳含量进行预报。通过与实际生产数据的对比得到:对于终点碳质量分数预报,误差在±5×10-6以内的命中率为100%,误差在±3×10-6以内的命中率为80%;对于过程时刻的碳质量分数预报,误差在±10×10-6以内的命中率达90%以上。利用模型计算分析了初始碳、氧和铝含量以及处理时间对脱碳的影响。得出了如下结论:想要获得终点碳含量较低的钢水,必须控制初始碳含量在较低的水平,且吹氧量最好控制在大于理论量(200~300)×10-6,同时处理时间也应当控制在相应的区间内。

关键词: RH精炼, 碳含量, 预报模型, 影响因素

Abstract: In order to improve production efficiency and reduce production cost, the decarbonization process of RH refining furnace in JISCO was studied based on the full-mixing model.The carbon component prediction model was developed and programmed with C# language.The online operation of the model was realized and the carbon content in the actual production process was predicted.The comparison with the actual production data shows: for the end carbon mass fractionprediction, the hit rate is 100% for the error within ±5×10-6, and the hit rate is 80% for the error within ±3×10-6;for the process carbon mass fractionprediction, more than 90% of the predictioniswithin theerrors of±10×10-6.The influences of initial carbon, oxygen and aluminium contents, as well as vacuum time, on decarbonization are discussed.The following conclusions are obtained:in order to obtain molten steel with a lower terminal carbon content, the initial carbon content must be controlled at a low level and the amount of oxygen blowing is preferably controlled to be greater than the theoretical amount of (200~300)×10-6,at the same time, the treatment time should be controlled within the corresponding interval.

Key words: RH refining, carbon content, predictionmodel, influence factors