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主管:宝山钢铁股份有限公司
主办:武汉钢铁有限公司
主编:毛炯辉
ISSN 2096-7101
CN 42-1903/TF
Table of Content
28 April 2023, Volume 5 Issue 2
Previous Issue
Exploration on the carbon footprint of the full life cycle of grain-oriented silicon steel and its transformer#br#
XU Jinsong
2023, 5(2): 1- 4.
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The core value of grain-oriented silicon steel as a functional material in the field of power transmission and distribution and its important role in energy conservation and emission reduction were expounded. In addition, the carbon emission situation of grain-oriented silicon steel and its transformer in the whole life cycle were quantitatively analyzed through data study. Finally, according to the quantitative analysis results, the development direction of Chinese grain-oriented silicon steel industry was inferred.
Review of research progress on key production technology of high-quality grain-oriented silicon steel
SONG Tianle, WANG Zhongliang, BAO Yanping, GU Chao
2023, 5(2): 5-12.
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Grain-oriented silicon steel is a kind of iron-silicon binary alloy widely used in electrical equipment manufacturing industry. It needs special properties such as low iron loss, high magnetic induction intensity, low magnetic aging, good punching performance and high surface quality. Its production processes and equipments are complex, and its chemical composition is strictly controlled. According to the production processes and performances, it is mainly divided into ordinary grain-oriented silicon steel (CGO) and high magnetic induction grain-oriented silicon steel (HiB). Starting from the product requirements of grain-oriented silicon steel, the latest production progresses of domestic and foreign enterprises such as Japan's Kawasaki Steel and Nippon Steel, China's Baowu Steel and Shougang Corporation were introduced, and the technological processes and quality control points of this type of steel were discussed, and the key production technology of grain-oriented silicon steel were emphatically introduced. Finally, six new processes for producing grain-oriented silicon steel, including thin slab continuous casting and rolling, asynchronous rolling, magnetic domain refinement, production without traditional inhibitor, double grain-oriented silicon steel and magnetic field annealing, were discussed. The new technologies of silicon steel looked forward to the development trend of grain-oriented silicon steel.
Effect of normalizing temperature on microstructure, texture and
magnetic properties of 3.0 %Si non-oriented silicon steel
XIE Songkang, LI Zhihong, LIU Haitao
2023, 5(2): 13-19.
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The effects of normalizing treatment on microstructure, texture evolution and magnetic properties of 3.0 % Si non-oriented silicon steel after hot rolling were investigated in laboratory. The results showed that the microstructure of the hot rolled plate was completely recrystallized after normalizing at 900 ℃ , and the average grain size increased with the normalizing temperature rising to 1 000 ℃ . The average grain size was 222 μm , and the microstructure uniformity was obviously improved. When the normalizing temperature increased from 900 ℃ to 1 000 ℃ , the magnetic induction B50 increased from 1.661 T to 1.674 T. Low frequency iron loss P1.5/50 decreased from 2.323 W/kg to 2.282 W/kg, and high frequency iron loss P1.0/400 decreased from 18.37 W/kg to 17.45 W/kg.
Practice of pretreatment desulfurization process for silicon steel
QIU Zaijun
2023, 5(2): 20-26.
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Based on the desulfurization theory and actual production data analysis, the pretreatment desulfurization of silicon steel in a factory was studied. The results showed that the sulfur content of the secondary desulfurization slag was proportional to the sulfur content in the front slag,inversely proportional to the front slag residue, proportional to the primary desulfurization slag residue, and inversely proportional to the amount of desulfurizer. When the total amount of desulfurizer was constant, the sulfur content in the secondary desulfurization slag decreased first and then increased with the increase of the proportion of primary desulfurizer, and the best proportion of primary desulfurizer was 40 % . With the increase of temperature before pretreatment,the sulfur content of molten iron decreased first and then increased, and the optimum temperature before pretreatment was 1 370-1 400 ℃. The sulfur content of hot metal was reduced to 11.7×10
-6
by three times of slag removal and two times of desulfurization, which met the production demand of silicon steel.
Iron loss prediction of silicon steel based on PLS and BP network
CAI Quanfu, HE Lihong, WANG Zhijun, YAO Wenda, OUYANG Fan, LIAO Jingyuan, WU Wenhao
2023, 5(2): 27-30.
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The PLS (partial least squares) and BP network were applied to establish the online iron loss prediction mathematical model of silicon steel. The results showed that PLS and BP network have higher fitting and prediction accuracy, and BP network has higher accuracy. The model can be applied to on-line prediction of iron loss of silicon steel and development of new grade silicon steel products.
Data processing method of silicon steel based on Matlab
GUO Han, LIU Xuming, WANG Yitong, GENG Zhiyu, XUE Feng
2023, 5(2): 31-38.
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A texture data analysis method based on Matlab was introduced, through the secondary programming of MTEX, an open source project of Matlab, realizing the data analysis function of silicon steel texture. It can break away from the limitations of equipment, software and space, and conveniently deal with EBSD and XRD texture data, including data noise reduction, drawing (BC, IPF, PF, ODF, KAM), calculation of texture proportion, average grain size and grain size distribution.
Influence of uncoiling area equipment on misalignment of siliconsteel finished products and its improvement measures
HE Xiaokang, XIONG Yong, CHENG Peng
2023, 5(2): 39-42.
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The causes of the interlaminar misalignment of nonoriented silicon steel finished coils of the finishing unit were analyzed, focusing on the causes of the lateral deflection of the steel strip in the uncoiling area. The interlaminar misalignment has reduced effectively by improving the equipment accuracy in the uncoiling area, modifying the key equipment, and optimizing the production operation mode, which then improved the coiling quality.
Transformation of brush rollers in cleaning section of silicon steel annealing line
CHENG Difu, ZENG Jian, WANG Xiongkui, ZHAO Shengli, DU Yuquan, ZHANG Li, YANG Chao
2023, 5(2): 43-47.
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A method for improving the structure of brushes in cleaning section of silicon steel annealing line was revealed in this paper. To configure the length of brush roller bristle area by gradient, and single-point control brush roller ascending and descending movement, the cleaning problem of steel strip rolling oil was effectively solved, which significantly improved the cleaning quality of sheet surface, reduced the defects of the final products, and meanwhile reduced the cost of production.
Optimization of assembly method for shearing device of Mibach laser welding machine
LI Chaojin, LIU Hua
2023, 5(2): 48-51.
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Mibach laser welding machine is one of the important equipment of the normalization unit. The welding quality determined by the shearing effect is very important to the operation of the whole unit. By optimizing the adjustment method of the cutting box device of the welding machine, the cutting effect was greatly improved, which guaranteed the weld quality and improved the overall operation rate of the unit.