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10.9级高强螺栓面缩率不合格原因分析及改进

翟晓毅,徐 斌,孙彩凤,孙江波,冯忠贤,李海斌,高 建   

  1. (河钢股份有限公司 邯郸分公司,河北 邯郸056015)
  • 接受日期:1900-01-01 出版日期:2018-12-05

Analysis and quality improvement of low reduction of area in grade 10.9 high-strength bolts

  • Accepted:1900-01-01 Online:2018-12-05

摘要: 针对某厂用SCM435钢热轧盘条生产10.9级高强螺栓时,成品检验部分螺栓面缩率低于标准要求的质量问题,进行了螺栓成分、组织性能检验,并通过SEM-EDS扫描电镜对不良组织的微区成分进行了扫描分析。结果表明:螺栓面缩率不合格的原因为螺栓心部存在M带,同时由于冷拉拔过程使热轧盘条心部M带产生断裂,造成螺栓心部存在裂纹缺陷。基于此原因,为改善螺栓性能,从热轧材质量控制及用户工艺方面进行了相关试验,得出炼钢工序降低过热度、轧钢过程采用热机轧制、用户采用合理的冷加工及调质工艺,可以有效降低轧材内部成分偏析,改善组织状态,避免心部M硬相组织对冷加工及成品螺栓性能的影响,达到改善螺栓面缩率的目的。

关键词: 10.9级高强螺栓, 面缩率, 偏析

Abstract: When producing grade 10.9 high-strength bolts with SCM435 steel hot rolled wire rods, the reduction of area of the finished products was lower than the standard requirements. For this quality problem, the composition of the bolts, microstructure and properties were examined, and the microstructures of the defects were examined by SEM-EDS scanning electron microscopy. The reason for the unacceptable bolt shrinkage rate is that there is an M-belt in the center of the bolt, and at the same time, the core M of the hot-rolling coil breaks due to the cold-drawing process, causing crack defects in the core of the bolt. Based on this phenomenon, in order to improve the performance of bolts, relevant tests have been carried out on the quality control of hot-rolled materials and user processes. It was concluded that by reducing the degree of superheat in the steelmaking process, using hot mill rolling for steel rolling, and adopting reasonable cold working and quenching processes by the user, the segregation of the internal components of the rolled material can be effectively reduced, the state of the organization can be improved, To avoid the influence of the hard-phase structure of the core M on cold work and the performance of finished bolts, So as to achieve the purpose of increasing the bolt shrinkage.

Key words: 10.9 high strength bolt, reduction of area, segregation