炼钢

• 凝固与浇铸 • 上一篇    下一篇

七流中间包的结构优化与数值模拟

方 瑞1,雷少武1,王建军2   

  1. (1.天津天钢联合特钢有限公司,天津301500; 2.安徽工业大学 冶金工程学院,安徽 马鞍山,243002)
  • 接受日期:1900-01-01 出版日期:2018-12-05

  • Accepted:1900-01-01 Online:2018-12-05

摘要: 通过对改进前后的中间包进行了温度场、流场的数值模拟分析,得出了改进后的中间包存在着以下优点:1)在垂直方向上,各流水口之间钢水的最大温度差由4.11 ℃减小到1.44 ℃,温度更加均匀;2)各流水口出口处钢水的最大温度差由2.42 ℃减少到了0.78 ℃,意味着进入中间包的钢水温度可以下降1.64 ℃,仍能保证各流浇铸顺利;3)中间包容量由35 t增加到了40 t,钢水在中间包的停留时间由8.6 min增加到9.7 min,有利于夹杂物去除;4)中间包钢水的流场速度梯度小,可以有效耗散大包注流区的冲击能量,对耐材的侵蚀减小;5)由于速度场和温度场趋于合理,使得包底和包壁0.4 m以下位置的耐火材料冲蚀区显著减少;6)钢水的冶炼成本下降0.46元/t。

关键词: 中间包, 流场, 数值模拟, 效益

Abstract: The temperature field and flow field of the tundish before and after improvement were analysied by numerical simulation.The reformed tundish has the advantages as below :1) the maximal temperature difference of liquid steel in the vertical direction of tundish between different nozzle is reduced from 4.11 ℃ to 1.44 ℃ and the temperature of liquid steel in tundish is more homogenized,2) the maximal temperature difference of liquid steel between the different exit of tundish is reduced from 2.42 ℃ to 0.78 ℃,that means the casting operation still can be smooth when the temperature of liquid steel into tundish is reduced by 1.64 ℃, 3)the capacity of tundish is changed from 35 t to 40 t and retention time of liquid steel in the tundish is increased from 8.6 min to 9.7 min , that is good for inclusion removing,4)the velocity gradient of liquid steel in the flow field is so small that the impact energy can be dissipated , the souring of the tundsh refractory is decreased,5) the velocity and temperature field is so reasonable that the souring of the refractory in the bottom and the side between 0 to 0.4 m is decreased greatly,6)the product cost of molten steel is decreased by 0.46 yuan per ton.

Key words: tundish, flow field, numerical simulating, benifit