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• 凝固与浇铸 • 上一篇    下一篇

CasterCrown连铸液芯在线检测技术原理分析

何小群1,何新军2   

  1. 1.重庆工程学院 电子信息系,重庆 400056; 2.中冶赛迪技术研究中心有限公司 连铸研究室,重庆 401122
  • 接受日期:1900-01-01 出版日期:2018-08-05

Analysis of CasterCrown technology principle of liquid core on-line inspection in continuous casting

  • Accepted:1900-01-01 Online:2018-08-05

摘要: 连铸生产过程中,准确控制铸坯凝固过程,如坯壳生长、表面温度、收缩和凝固长度,是保证铸坯质量、提高生产率和降低生产成本的必要条件。EP公司开发的CasterCrown技术,通过机械式扫描在线无损检测铸坯的凝固状态。阐述了CasterCrown检测技术的理论基础。基于高温铸坯固液共存区的粘弹特性推导了高温铸坯本构方程,对高温铸坯的力学内耗模型进行了理论解析。连铸坯在凝固区域的粘滞内耗力学特性表现为随着液相率增大,其滞弹性(应变落后于应力)越明显,内耗越大,内耗可由应力-应变封闭区域面积来表征。介绍了CasterCrown技术的系统架构及应用案例,为连铸液芯在线检测技术的应用提供指导和参考。

关键词: 连铸, 液芯, 在线检测, CasterCrown, 技术原理

Abstract: During the continuous casting process, accurately controlling the solidification process of slab, such as shell growth, surface temperature, shrinkage and solidification length, is the necessary condition to ensure slab quality, increase productivity and reduce production cost. The CasterCrown technology developed by EP Company is an on-line nondestructive testing of the solidification state of the continuous casting slab through mechanical scanning. The theoretical basis of CasterCrown detection technology was described in this paper. Based on the viscoelastic properties of solid-liquid coexistence zone in high temperature continuous casting slab, the constitutive equation of high temperature slab was deduced and the theoretical analysis of mechanical internal friction model was carried out. The mechanical properties of viscous internal friction in solidification region of the slab show that as the liquid fraction increases, the more obvious the anelasticity (strain falls behind the stress) and the larger the internal friction, and the internal friction can be characterized by the area of the stress-strain closed region. This paper introduces the system architecture and application of CasterCrown technology, which provides guidance and reference for the application of liquid core on-line inspection in continuous casting.

Key words: continuous casting, liquid core, online detection, CasterCrown, technology principle