炼钢

• 凝固与浇铸 • 上一篇    下一篇

三流非对称中间包流场优化

窦炳胜 ,孙彦辉1,蔡亦凡1,林 平2,崔崇炜2,熊德芝2   

  1. 1.北京科技大学 钢铁共性技术协同创新中心,北京 100083; 2.浙江青山钢铁有限公司,浙江 丽水 323903
  • 接受日期:1900-01-01 出版日期:2018-08-05

Optimization of flow field in three flow asymmetrical tundish

  • Accepted:1900-01-01 Online:2018-08-05

摘要: 以浙江青山钢铁有限公司中间包为研究对象,中间包为三流非对称,生产200 mm×200 mm小方坯,拉速为0.95~1.50 m/min。水模型试验采取3︰5比例进行试验,并且以数学模拟辅助观察,观察挡墙及导流孔参数对钢水流场和各流均衡性的引起的变化,找出最优设计方案。试验结果表明:原方案中间包右侧、中部和左侧水口的滞止时间分别40,17,17 s,均值为24.7 s且标准差为13,实际平均停留时间分别为636.9,519.4,459.4 s,均值为490.8 s且标准差为90.28,死区比例为23.9 %,钢液流动一致性差;采用优化后的U型挡墙后,各水口滞止时间分别为33.8 ,31.2 ,29.7 s,平均值为增加到31.6 s,标准差降低为2.11,实际停留时间分别为502.1 ,532.7,517.1 s,平均值增加到517.3 s,标准差降低为15.3,各流在流动一致性方面有很大改善,死区比例降为19.8 %。

关键词: 多流非对称中间包, 流场, 一致性

Abstract: Taking the tundish of Zhejiang Qingshan Iron & Steel Co., Ltd. as the research object, the middle tundish is asymmetric three-flow, producing 200 mm×200 mm billets with a pulling speed of 0.95-1.5 m/min. The water model experiment was conducted in a 3︰5 ratio test, and mathematical simulation assisted observation was performed to observe the changes caused by the parameters of the retaining wall and the diversion hole on the flow field of the molten steel and the equalization of each flow to find the optimal design scheme. The experimental results show that the lag time of the right, middle and left water ports of the original tundish is 40 s, 17 s and 17 s respectively, the mean value is 24.7 s and the standard deviation is 13. The actual average residence time is 636.9 s, 519.4 s and 459.4 s respectively, the mean value is 490.8 s and the standard deviation is 90.28, the dead zone ratio is 23.9 %, and the consistency of the molten steel flow is poor. After the optimized U type retaining wall, the stagnation time of each nozzle is 33.8 s, 31.2 s and 29.7s respectively, the average value increases to 31.6 s, the standard deviation is reduced to 2.11, the actual residence time is 502.1 s, 532.7s and 517.1 s respectively, the average value increases to 517.3 s, the standard deviation is reduced to 15.3, and the flow consistency is greatly improved. The proportion of dead zone dropped to 19.8 %.

Key words: multi-flow asymmetric tundish, flow field, consistency