炼钢 ›› 2017, Vol. 33 ›› Issue (2): 43-49.

• 凝固与浇铸 • 上一篇    下一篇

连铸末期尾坯拉速的优化

  

  1. (1.首钢技术研究院,北京 100043;2.绿色可循环钢铁流程北京市重点实验室,北京 100043)
  • 接受日期:1900-01-01 出版日期:2017-04-05

Optimization of casting speed for tail billet during the end of continuous casting

  • Accepted:1900-01-01 Online:2017-04-05

摘要: 为解决某厂在特厚板坯连铸生产时,因尾坯表面质量不合格而进行扒皮处理导致的铸坯判废率较高的问题,在现有终浇封顶降拉速操作的基础上,开发了新的尾坯降拉速工艺。应用流体动力学计算软件Fluent进行了降速新工艺对中间包流场影响的模拟计算。计算结果表明:该优化方案是在尾坯浇铸开始后,从拉速0.9 m/min开始降拉速操作,每次降幅0.05 m/min,在各拉速下的持续时为:2-5-10-5-10-5-10-5-10-5-10-5-10-10 s。拉速降为0.2 m/min时开始封顶,封顶时间350 s,钢水铸余量不小于10 t。采用新方案后,可节省降拉速操作时间243 s,减小尾坯拉坯长度1.1 m(坯量4.62 t)。因钢水铸余量增加2 t,共减少尾坯量2.62 t。生产应用结果表明:该厂特厚板坯连铸机的尾坯废品发生率从30 %降低到18.9 %。

关键词: 特厚板, 中间包, 流体动力学, 尾坯, 降拉速

Abstract: A new casting speed reduction technology of tundish tail billet has been developed in base of final cast close up operation in order to solve the problem of high waste rate of the factory in ultraheavy plate continuous casting production, which because superficial quality unqualified of tail billet peeling treatment. The numerical simulation of the influence of the new technology on the flow field in the tundish was carried out which applied computational fluid dynamics software FLUENT. The final scheme of tail billet casting speed reduction has been established: residual casting of molten steel is 10 t, and casting speed reduction operation should be started from the speed of 0.9 m/min, the speed reduction of 0.05 m/min each time, the duration time on each speed is:2-5-10-5-10-5-10-5-10-5-10-5-10-10 s. The close up operation should be started in the speed of 0.2 m/min and the duration time is 350 s. The optimization of tundish tail billet casting speed reduction scheme can save the tail billet casting speed reduction time 243 s, reduce casting tail billet length 1.1 m(4.62 t), decrease tail billet 2.62 t(residual casting of molten steel increased 2 t). After the optimization scheme of tail billet casting speed has been adopted, waste products occurrence rate of ultraheavy continuous casting tail billet in the factory dropped to 18.9 % from 30 %.

Key words: ultra-heavy plate, tundish, CFD, tail billet;casting speed reduction