炼钢 ›› 2016, Vol. 32 ›› Issue (4): 44-48.

• 特殊钢中夹杂物控制 • 上一篇    下一篇

优质模铸钢锭制备工艺研究

  

  1. (中国科学院金属研究所 沈阳材料科学国家实验室,辽宁 沈阳 110016)
  • 接受日期:1900-01-01 出版日期:2016-08-05

Research on the manufacturing process of high-quality steel ingots

  • Accepted:1900-01-01 Online:2016-08-05

摘要: 模铸钢锭在装备制造领域中作为关键部件的坯料具有不可代替的地位,为进一步推动国内模铸钢锭制备技术的发展,采用EAF → LF → VD (真空脱气) →VP (真空浇注)上注及EAF/added with convert steelmaking process (电弧炉转炉化操作) → LF → VD (真空脱气) →IC(氩气保护浇注)下注钢锭制备工艺流程,分别开展了上注30Cr2Ni4MoV钢锭及下注20MnMo、38CrMoAl低合金钢等及H13模具钢的钢锭纯净化制备工艺研究。结果表明,利用VD与VP环节中真空碳脱氧反应,可使30Cr2Ni4MoV上注钢锭的w(T.O)≤12×10-6,并满足w(Si)≤0.03 %、w(Mn)≤0.05 %、w(Al)≤0.005 %特殊成分要求,该工艺操作比常规铝脱氧工艺具有更低的全氧含量,回火脆化敏感性系数J可达到3.4;采用电炉转炉化工艺及全流程控氧技术,可获得w(T.O)≤10×10-6,w(S)<0.001 %及低磷、低氮高纯净下注低合金钢及H13模具钢钢锭。

关键词: 模铸钢锭, 上注钢锭, 下注钢锭, 纯净化制备工艺

Abstract: As raw product,steel ingots play an irreplaceable role on manufacturing key forgings in some fields of the equipment manufacturing industry. The manufacturing process of top-poured steel ingots of 30Cr2Ni4MoV and bottompoured steel ingots, covering 20MnMo, 38CrMoAl low alloy steel and H13 mould steel, were researched to improve the purity of molten steel, which would promote domestic development of technology in steel ingots. Among manufacturing process, EAF→LF→VD→VP process route was adopted by toppoured steel ingots; EAF/added with convert steelmaking process →LF→VD→IC process route was adopted by bottompoured steel ingots. Results showed that lower total oxygen content w(T.O)≤12×10-6 in 30Cr2Ni4MoV steel was obtained by adopted process of vacuum carbon deoxidization in the location of VD, VP in comparison with common aluminum deoxidization, and the special requirement of chemical composition on w(Si)≤0.03 %,w(Mn)≤0.05 %,w(Al)≤0.005 % also could be reached, and sensitivity coefficientJ of tempering embrittlement also could reach to 3.4;w(T.O)≤10×10-6,w(S)<0.001%,lower content of phosphor and nitrogen were obtained in high-purified bottom-poured steel ingot, involving low alloy and H13 mould steel, by applied with converter process of electric furnace and control oxygen technology in whole operation.

Key words: steel ingot, top-poured steel ingot, bottom-poured steel ingot, manufacturing process of highpurified ingots