›› 2016, Vol. 32 ›› Issue (3): 60-66.

• 产品工艺与质量控制(含特钢) • 上一篇    下一篇

200系不锈钢线鳞缺陷改善研究

凌海涛1,陈为本2,张莹1,任英3,张立峰3   

  1. 1. 北京科技大学冶金与生态工程学院
    2. 北京科技大学冶金与生态工程学院,宝钢德盛不锈钢有限公司
    3. 北京科技大学
  • 收稿日期:2016-01-18 修回日期:2016-01-26 接受日期:1900-01-01 出版日期:2016-06-05 发布日期:2016-06-15
  • 通讯作者: 张立峰 E-mail:zhanglifeng@ustb.edu.cn
  • 基金资助:
    中国自然科学基金

Investigation and control of sliver defects of 200-series stainless steel

  1. 1.
    2. University of Science and Technology Beijing
  • Received:2016-01-18 Revised:2016-01-26 Accepted:1900-01-01 Online:2016-06-05 Published:2016-06-15

摘要: 从“GOR→LF精炼→连铸”进行全流程取样,着重分析了200系不锈钢中T.O含量、夹杂物形貌、数量、成分及尺寸变化等,为当前200系不锈钢线鳞缺陷的解决和洁净度水平的提升提供了指导方向。研究指出:LF精炼过程,钢中T.O质量分数逐渐降低,出站前为41×10-6,较LF进站时降低16×10-6;钢包从出站运送至中间包浇铸平台时吸气较为严重,通过缩短钢包运送和转换时间,避免空气卷入;钢中夹杂物主要为MnO-SiO2,其平均成分偏离低熔点区,通过LF渣碱度并严格控制原辅料中Al的来源,避免Al2O3夹杂物的生成;从LF精炼结束至铸坯,夹杂物总数密度先增大后逐渐降低,最大值为473.6个/mm2,铸坯内数密度为74.7个/mm2,对于氧化物夹杂,其最大尺寸在中间包入口30 min时,对应值为73.5 μm,铸坯内保持在22 μm。针对线鳞缺陷提出了3个改进措施:把LF精炼过程中的钢包渣碱度由2.2降低到1.5~1.8,中间包扩容到45t,并严格执行保护浇铸措施;改进后,线鳞缺陷由20%以上降低到了3.0%以下。

关键词: 200系不锈钢, 线鳞缺陷, 夹杂物, 渣碱度, 中间包容量

Abstract: In the current study, steel samples were taken at each step of steelmaking, LF refining and casting for the production of 200-series stainless steels. The content of total oxygen (T.O), the morphology, amount, composition, and size distribution of inclusions in steel samples were analyzed, which was in favor of the solution of the product defects and improvement of steel cleanliness. The total oxygen in steel samples during LF refining gradually deceased and it was 41×10-6 at the end of ladle refining, 16×10-6 lower than that at LF start. There was an increase in the T.O during transfer operations from the end of ladle refining to the start of casting due to the air entrainment, which was avoided through shortening the transport and transformation of the ladle. Inclusions in steel samples were mainly MnO-SiO2 and its average composition deviated from the low melting temperature region. Inclusion plasticization could be achieved by adjusting the basicity and strictly controlling the sources of Al in raw materials. From the end of LF refining to the slab, the total number density of inclusions increased to a maximum value of 473.6/mm2 in the steel sample at 30 min of casting in tundish inlet and then gradually decreased and it was 74.7/mm2 in the slab. For oxide inclusions, the variation of its maximum size was the same as the total number density of inclusions. The maximum value was 73.5 μm and it was 22 μm in the slab. Through three measures of lowering the slag basicity from 2.2 to 1.5~1.8 during LF refining, increasing the tundish capacity to 45 t and strictly controlling the air absorption during continuous casting, the sliver defects was decreased from 20% to 3.0%.

Key words: 200 series stainless steel, sliver defects, inclusions, slag basicity, tundish capacity