炼钢

• 试验研究 • 上一篇    

YQ450NQR1高强耐候钢表面裂纹成因分析

  

  1. (1.北京科技大学 钢铁冶金新技术国家重点实验室,北京 100083;2.攀钢集团 西昌钢钒有限公司,四川 西昌 615000;3.北京科技大学 新材料技术研究院,北京 100083)
  • 接受日期:1900-01-01 出版日期:2015-08-05

Analysis of reasons for surface cracks of high strengthweathering steel YQ450NQR1

  • Accepted:1900-01-01 Online:2015-08-05

摘要: 针对火车车厢中梁用钢YQ450NQR1高强耐候钢的腿部拉裂问题,运用金相显微镜、扫描电镜和能谱仪对拉裂裂纹形貌进行分析;设计裂纹脱碳模拟试验,探明裂纹两侧发生脱碳的工艺条件并判定裂纹产生工序;通过对铸坯原料进行低倍检测明确与拉裂相对应的连铸坯质量缺陷,并结合检测结果对铸坯缺陷产生原因进行分析。研究结果表明,腿部拉裂缺陷是由严重的铸坯边部皮下网状裂纹造成的,而钢水在结晶器中冷却不均匀、残余元素含量高以及氮含量波动范围过大是造成皮下网状裂纹的主要原因。通过采取措施,YQ450NQR1钢腿部拉裂率由原来的0.5%~3.5 %稳定控制在1 %以下。

关键词: YQ450NQR1钢, 连铸坯, 脱碳, 网状裂纹, 铜, 析出物

Abstract: For crack problem on legs of high strength weathering steel YQ450NQR1 used for train center sill, the morphology of surface cracks was analyzed by the use of optical microscopy, scanning electron microscopy (SEM) and energy disperse spectroscopy (EDS). The conditions for decarburization of crack sides were investigated by the design of decarburization simulation experiments to determine formation process of cracks. The quality defects of YQ450NQR1 bloom, corresponding to cracks on legs, were identified by macroscopic examination and the causes for subcutaneous net cracks were analyzed based on the test results. The results showed that the crack defects on legs of high strength weathering steel YQ450NQR1 were caused by serious subcutaneous net cracks at the edge of bloom and uneven cooling of molten steel in mold, high level of residual elements as well as big fluctuations of nitrogen content contributed to the formation of subcutaneous net cracks. The occurrence ratio of cracks on legs of YQ450NQR1 steel, which fluctuated between 0.5 %~3.5 % originally, was stabilized below 1 % after some measures were taken.

Key words: YQ450NQR1 steel, continuous casting bloom, decarburization, net cracks, copper, precipitate