炼钢 ›› 2014, Vol. 30 ›› Issue (4): 25-28.

• 生产实践 • 上一篇    下一篇

建筑长材用钢洁净钢制造平台的节能技术

  

  1. (唐山钢铁集团有限责任公司,河北 唐山 063016)
  • 接受日期:1900-01-01 出版日期:2014-08-05

Energy-saving technologies of clean construction steel production

  • Accepted:1900-01-01 Online:2014-08-05

摘要: 针对唐山钢铁集团有限责任公司第二钢轧厂传统的转炉建筑用钢生产线,通过有效控制原料消耗和转炉出钢温度,提高转炉冶
炼效率;完善均衡稳定的全连铸技术;实施钢包加盖和提高钢包周转率技术;优化生产流程组织;加强二次能源回收,提高工艺
过程能源使用效率等一系列技术,转炉蒸汽回收量和煤气回收量逐年上升,转炉工序能耗和棒材工序能耗持续下降。2013年,转
炉蒸汽回收98.29kg/t,氧气消耗45.27 m3/t,煤气回收130.09m3/t,转炉工序能耗达到了-0.83GJ/t,连铸工序能耗为0.22GJ/t,炼钢能耗-0.61GJ/t,钢坯入加热炉温度最高达到900 ℃,第二棒生产线热装比例实现100 %,轧钢工序能耗降至0.70 GJ/t,炼轧全系统工序能耗实现0.09 GJ/t。

关键词: 转炉, 棒材, 二次能源, 工序能耗, 过程优化

Abstract: In order to improve the producing process of traditional converterconstruction steel, serials of technologies were implemented in the Second Steelmill Plant in Tangsteel. The efficiency of steelmaking was enhanced by controlling exactly the quality and quantity of burden. The whole continuous casting technology with equilibrium and stable production was improved. The technologies of ladle covering and increasing ladle turning over rate were utilized. The processes of production were optimized. And the efficiency of recycling secondary energy and processing energy consuming were raised to higher level. The recycling steam of converter and the recycling gas volume have escalated year by year. And the energy consumption, both of converter′s process and long product material have declined gradually. In 2013, the best ratios of energysaving were realized that the recycling steam of converter, the oxygenconsumption, the recycling gas volume, the converter’s
 process energy consumption, the continuous casting process energy consumption were 98.29 kg/t, 45.27 m3/t, 130.09 m3/t, -0.83GJ/t and 0.22GJ/t  
 respectively,as well as the steelmaking process reached -0.61 GJ/t. The highest entering temperature of billets to the heating furnace was 900 ℃. The heat burden ratio of the second rod line was 100  %. The rolling  process energy consumption was 0.70 GJ/t. The whole process energy consumption from steelmaking to
 rolling   reached to  0.09 GJ/t.

Key words: converter, bar and rod material, secondary energy, energy consumption of process, process optimization