炼钢 ›› 2014, Vol. 30 ›› Issue (4): 10-14.

• 生产实践 • 上一篇    下一篇

HPB300小方坯裂纹成因分析及控制

  

  1. (1. 武钢集团昆明钢铁股份有限公司 技术中心,云南 昆明 650302; 2. 玉溪新兴钢铁有限公司,云南 玉溪  653106)
  • 接受日期:1900-01-01 出版日期:2014-08-05

Analysis and control on crack of HPB300 small-section billet

  • Accepted:1900-01-01 Online:2014-08-05

摘要: 采用工艺调查结合铸坯低倍分析方法,对武钢集团昆明钢铁股份有限公司HPB300小方坯裂纹成因进行了研究分析,结果表明:导致铸坯产生裂纹的主要诱因为硫含量偏高(w(S)>0.030 %),降低了钢的临界应变值;碳含量偏低(w(C)=0.12  %~0.17  %),造成坯壳薄弱处应力集中,增加了铸坯表面裂纹及凹陷的敏感性;连铸过程钢水过热度偏高(平均33 ℃)、冷却强度偏大(二冷比水量1.92 L/kg)、拉速偏慢(2.12m/min),导致铸坯表面温度梯度增大,裂纹敏感性加剧。针对上述诱因,对化学成分、钢水过热度、二冷比水量、拉速等工艺参数进行了优化,铸坯质量显著改善,裂纹发生率由9.5 %降至0.2 %,中心裂纹完全消除,角裂、中间裂纹缺陷级别降至0.2级。

关键词: HPB300钢, 裂纹, 化学成分, 钢水过热度, 冷却强度, 拉速

Abstract: The causes of cracks of HPB300 smallsection billet in WuKun Steel were researched and analyzed by technology investigation and using billet low magnification analysis. The results show that the main cause of billet cracks is the high sulfur content in steel (w(S)>0.030 %), reduces the critical strain value of steel;carbon content control is low (w(C)=0.12 %-0.17 %), leads to the stress concentration of weak part of billet shell, increases sensitivity of surface cracks and dents;superheat of liquid steel is higher(average 33 ℃),cooling intensity is large (the second cooling water consumption 1.92 L/kg),casting speed is slow (2.12 m/min), improve surface temperature gradient of billet, further increase crack sensitivity. For the aboved reasons, chemical composition, superheat of liquid steel, the second cooling water consumption, casting speed were optimized, quality of billet has been significantly improved, crack rate of billet was decreased from 9.5 % to 0.2 %,centre cracks completely was eliminated, corner crack and middle crack defects were dropped to grade 0.2.

Key words: HPB300 steel, crack, chemical composition, superheat of liquid steel, cooling intensity, casting speed